STUCCHI ST1, Use And Maintenance Manual

Page 1: ...Mod ST1 USE AND MAINTENANCE MANUAL ...

Page 2: ...2 Use and Maintenance Manual ...

Page 3: ...net DECLARES THAT THE NEW MANUFACTURED MACHINE DESCRIBED BELOW Type PORTABLE EXTRACTOR Model ST1 Serial number ST1 Year of manufacture 201 is compliant with the requirements of MACHINERY DIRECTIVE 2006 42 EC of 29 12 2009 Moreover it complies with the requirements foreseen by LOW VOLTAGE DIRECTIVE 2006 95 EC of 27 12 2006 ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004 108 EC of 20 01 2005 Legal repr...

Page 4: ...d symbols 10 3 PRELIMINARY INFORMATION ON THE MACHINE 12 3 1 General description 12 3 2 Technical data 15 3 3 Intended use 15 4 TRANSPORT AND INSTALLATION 16 4 1 Transport 4 2 General instructions 16 4 3 Allowed environmental conditions 16 4 4 Installation 17 4 5 Allowed operational areas 17 4 6 Connections and checks 17 5 PREPARATION FOR USE OF THE MACHINE 18 5 1 General instructions 18 5 2 Opera...

Page 5: ...shooting 20 6 2 Replacing the electronic control board 21 6 3 Emptying the powder container 21 6 4 Electric motor 22 7 DECOMMISSIONING AND DISMANTLING 23 7 1 Instructions for decommissioning 23 7 2 Changes 23 Use and Maintenance manual 5 ...

Page 6: ... please contact STUCCHI 1950 SRLS for any explanation from operators maintenance technicians or the person responsible for writing the manual STUCCHI 1950 SRLS is at complete disposal of users sales managers or other entity interested in a possible collaboration to improve the comprehension of the entire manual STUCCHI 1950 SRLS cannot be held liable for inconveniences breakages or accidents due t...

Page 7: ...onsible towards the competent bodies for accident prevention The in depth familiarity of operators with the machine and its operation can ensure accident prevention To ensure safety conditions are observed follow the instructions below Periodically check all accident prevention safety devices and make sure that they are fitted and in good working order The operating area should be clean and tidy a...

Page 8: ...cessing to carry out Always keep the tool in good working order 1 3 Electrical safety conditions During the use of the machine follow ALWAYS the following basic precautions Carefully read the instructions before using the machine Pay attention in order to reduce risks of electrocution or personal injuries Do not extract liquids Do not use the machine if the electrical socket is damaged Always unpl...

Page 9: ...ed below EN 292 1 Safety of machinery Basic concepts Part 1 EN 292 2 Safety of machinery Basic concepts Part 2 EN 60204 1 Safety of machinery Electrical equipment of machines 89 392 EEC Machinery Directive 2 2 Identification data Manufacturer STUCCHI 1950 S r l s Address Via Arcisate 15 20157 MILANO ITALY Tel 39 02 36538904 Fax 39 02 33301084 E mail info stucchi net Machine ROUGHING FINISHING POLI...

Page 10: ...hose who might deal with the machine directly or indirectly OPERATOR Person s in charge of installing using adjusting cleaning performing maintenance or repairing the machine QUALIFIED PERSONNEL Person s familiar with the machine and its operation maintenance and repair They must be also aware of their tasks and regulations to follow Terms like DANGER CAUTION WARNING are used in the manual to indi...

Page 11: ...s situations that if not avoided MAY CAUSE INJURIES TO THE OPERATOR S OR OTHER PEOPLE To drawn attention to the importance of certain points of this manual that if not observed can cause damage to the machine we will use the following term IMPORTANT Use and Maintenance manual 11 ...

Page 12: ...ctor that performs automatic filter cleaning AUT OFF MAN Button Extraction regulator Button for additional beating Support Automatic 220V 50 60Hz plug Extraction outlet Automatic lubricated air outlet Filtering unit and powder container CARRIAGE Made of a sturdy steel structure it supports all parts of the machine 12 Use and Maintenance Manual ...

Page 13: ...r mains The loading of the tank is achieved through an attachment on the back of the machine near the pressure gauge ONLY MODEL ST1 C POWDER CONTAINER It collects powders from the filtering unit A quick closure system allows it to be quickly disassembled for emptying ELECTRONIC CONTROL BOARD It controls and commands all machine functions Easy accessibility and replacement render the maintenance op...

Page 14: ... 72 Extraction volume m3 h 150 Extraction vacuum Mbar 210 Feed air pressure bar max 8 Extraction fan with automatic activation W 900 Machine weight Kg ca 30 POWER SUPPLY Power voltage V 230 50 60HZ Auxiliary control voltage V 12 Frequency Hz 50 60 Extraction installed power Watt 1300 Degree of protection IP 54 Fuse A 16 Degree of protection IP 54 14 Use and Maintenance Manual ...

Page 15: ...y means of a manual control Be activated deactivated automatically by the tool activation deactivation Be combined with electrical tools not exceeding 1000W or pneumatic tools Allow easy disposal of filtered powders Operators must verify the compatibility of the head assembled on the machine with the materials and or operations to carry out on the parts to process Any use and operation on the mach...

Page 16: ...parably damage the machine 4 2 General instructions Operating areas must be strictly respected to avoid causing danger to persons or property Connections must be performed by authorised and qualified personnel strictly following the instructions of the specific section 4 3 Allowed environmental conditions The machine is intended for use in industrial environments The recommended environmental cond...

Page 17: ...ith the machine can be identified in the following diagram 4 6 Connections and checks Connections must be carried out by qualified and authorised personnel who must follow the indications given in the following table and diagram 1 Connect to the mains using a power cord of the same voltage foreseen for the machine 220V plug Illustration for presentation purposes only Use and Maintenance manual 17 ...

Page 18: ...Illustration for presentation purposes only 2 3 1 1 3 position AUT OFF MAN button OFF position the machine is in stand by AUT position the machine works in automatic mode MAN position the machine works in manual mode 2 Extraction adjustment Extraction increases turning the knob clockwise while it decreases turning it anti clockwise 3 Additional filter cleaning button Further filter cleaning can be...

Page 19: ...e tool plug into the appropriate socket located on the machine front part and turn the button to AUT so that extraction starts automatically when the tool is switched on if working with pneumatic tools connect the compressed air to the inlet on the back Switch off the tool to stop the machine ADVICE ON THE USE OF TOOLS start the tool it is better if it is does not come into contact with the surfac...

Page 20: ...The machine does not start Not connected to the mains Connect the control panel terminal board to the mains Lack of mains voltage Check the main panel and existing safety devices Mains voltage not correct Connect correctly Poor extraction accumulation of powder in container empty container Poor cleanliness Check the extraction route and remove any faults 20 Use and Maintenance Manual ...

Page 21: ...ctor to the board Re fit the cover and upper casing of the machine fixing it using the appropriate screws 6 3 Emptying the powder container To empty the powder container unhook the lever stops 1 that fasten the container to the filter body The disposal of filtration powders must occur in accordance with the local regulations in force regarding the disposal and or recycling of industrial waste Befo...

Page 22: ...ce the brushes correctly Stop machine operation 1 combined action for cap extraction the use of safety gloves is recommended 2 remove the fixing screws 3 pull out the brush To assemble follow the procedure above in the reverse order pushing the brushes all the way towards the core using a screwdriver This needs to be done to lock in place the new brushes 22 Use and Maintenance Manual ...

Page 23: ...ntled and scrapped Qualified technicians should carry out this operation using all accident prevention measures and complying with the regulations in force on waste disposal on the basis of their composition 7 2 Changes As already mentioned in another part of the manual any change made to the machine is not allowed Use and Maintenance manual 23 ...

Page 24: ...istered office Via Arcisate 1520157 Milano Italy Operational headquarters Via M te Bisbino 42 20021 Baranzate MI Italy Tel 39 02 36538904 Fax 39 02 33301084 www stucchi net info stucchi net Tax code and VAT number 08033540967 ...