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SPECIFICATIONS

 

AND

 

FEATURES

 

StudPro XI-

 Capacitor Discharge Stud Welder Series 

The 

StudPro XI 

series of capacitor discharge stud welders incorporates the latest solid state 

technology into a compact, lightweight, and rugged CD stud welder. This full line of equipment is 

capable of welding pins, cup head pins, and CD studs ranging from 14

-

gauge up to 3/8” full

-

flanged 

stainless steel studs. 

 

Specifications

 

Features

 

Intuitive Touchscreen Interface with preset values for fast, accurate, and repeatable weld settings

Set

-

Point Discharge: Unit discharges directly to a new set point without needing to discharge com-

pletely

Universal Input Voltage: Plug and play, no need to re

-

tap the machine for 110V or 220V input volt-

ages

Low input voltage capability enables operation with long extension cords

Contact and Trigger indicators for fast troubleshooting of hand tool and weld cable maintenance

issues

Thermal and Voltage protection indicators to protect the unit from damage due to overheating or

poor input power

Rigid internal construction minimizes the possibility of components coming loose during rough han-

dling or operation

Hand tool has been ergonomically designed to reduce operator fatigue for increased welding effi-

ciency

Hand tool has an adjustable internal spring to apply the correct spring pressure for every welding

application

Hand tool can be configured for B collets, CI (Collet Inserts), Euro collets, or standard tapered

chucks

SPECS

 

StudPro 2500XI

 

StudPro 2500XIP

 

StudPro 3125XI

 

StudPro 3750XI

 

SIZE

 

14” L, 10.5” W, 11.5” H 

 

356mm x 267mm x 292mm

 

WEIGHT 

 

(Power Supply Only)

 

18 lbs. (8.1Kg)  

18 lbs. (8.1Kg)

 

20.8 lbs. (9.4Kg)

 

23.4 lbs. (10.6Kg)

 

CAPACITANCE/ENERGY

 

76,000µF/1520Ws

 

76,000µF/1520Ws

 

114,000µF/2280Ws

 

152,000µF/3040Ws

 

WELD RANGE

 

14Ga 

-

 1/4” Stainless  

14Ga  

-

 1/4” Stainless  

(including cup head pins)

 

14Ga 

-

 5/16” Stainless     

 

14Ga 

-

 3/8” Stainless

 

DUTY CYCLE

 

18 studs per minute 

(1/4” settings)     

 

 18 studs per minute 

(1/4” settings)

 

14 studs per minute 

(5/16” settings)     

10  studs per minute 

(3/8” settings)

 

PRIMARY POWER 

(Universal Input) 

 

85

-

250 VAC, 6.0

-

2.0A, 50/60Hz

CHARGE VOLTAGE

 

35

-

200 VDC

3

 

* Specifications are subject to change without prior notification

WWW.STUDWELDPROD.COM 

800-252-1919

Summary of Contents for StudPro 2500XI

Page 1: ...OPERATOR S MANUAL STUDPRO SERIES Capacitor Discharge Stud Welder MODELS StudPro 2500XI StudPro 2500XIP StudPro 3125XI StudPro 3750XI WWW STUDWELDPROD COM 800 252 1919...

Page 2: ...Description Pages Warranty Information 1 Safety 2 Specifications and Features 3 Product Components 4 5 Screen Operation 6 8 Setup and Welding 9 11 CD Stud Gun Exploded View 12 WWW STUDWELDPROD COM 800...

Page 3: ...hearing Wear earplugs or oth er protective gear if applicable Fumes and gases expelled during welding can be health hazards Make sure welding is done in a well ventilated area Hot metal splatter can c...

Page 4: ...ating or poor input power Rigid internal construction minimizes the possibility of components coming loose during rough han dling or operation Hand tool has been ergonomically designed to reduce opera...

Page 5: ...P only on all other TW i models this connector is a secondary Weld Ground Connector 4 Stud Gun Control Cable Connector 5 Stud Gun Weld Cable Connector 6 ON OFF Switch 7 10A Fuse 8 Manufacturer Model N...

Page 6: ...tion Fan 2 ON OFF Switch 3 10A Fuse 4 AC Inline Filter Power Cord Socket 5 Capacitor Bank 6 Freewheeling Diodes 7 SCR Clamp 8 Discharge Resistor 9 Control Board PRODUCT COMPONENTS 4 3 1 2 5 9 8 7 6 5...

Page 7: ...ts Metric Stud Mode Contact Indicator Stud Preset Screen Voltage Preset Screen Charge Indicator Welding Voltage Stud Counter Voltage Adjustment Adjustment Voltage Presets Mode Selection Voltage Mode S...

Page 8: ...RESET tab located at the bottom of the screen The screen will then prompt the user for a confirmation to clear the stud counter To cancel the resetting of the stud counter simply press NO on the scre...

Page 9: ...e Limiter Activated Protects capacitor from overheating by limiting the user to a maximum average duty cycle This protec tion only activates when the set point of the welder is above 85V Below 85V the...

Page 10: ...t on the unit Push the plug firmly into the socket and twist clockwise to secure the plug into the correct position 3 Connect the ground clamp into the ground terminal socket on the front of the unit...

Page 11: ...ount the two legs and foot piece onto the stud gun The collet should be centered through the opening of the foot piece 3 Insert the stud to be welded into the collet 4 Adjust the leg and foot piece by...

Page 12: ...chieve the desired results 2 Welding is done by placing the stud into the collet and pressing the stud gun to the work piece 3 Hold the gun perpendicular to the work piece align the stud to the desire...

Page 13: ...CD GUN EXPLODED VIEW 12 WWW STUDWELDPROD COM 800 252 1919...

Page 14: ...8 CDB 037 10 MM CDB 010M SOYER COLLETS STUD DIA PART NO 6 CDBS 013 4 MM CDBS 004M 8 CDBS 015 10 CDBS 018 5 MM CDBS 005M 6 MM CDBS 006M 1 4 CDBS 025 5 16 CDBS 031 CAPACITOR DISCHARGE ACCESSORIES 3 8 D...

Page 15: ...TUD STOP LENGTH LENGTH PART NO 1 4 1 1 4 033 781 3 8 1 1 8 033 782 1 2 1 033 783 5 8 7 8 033 784 3 4 3 4 033 785 7 8 5 8 033 775 1 1 2 033 776 1 1 8 3 8 033 777 1 1 4 1 4 033 778 1 3 8 BUTTON STOP 1 8...

Page 16: ...015 100 10 X 1 4 CI 018 025 10 X 3 8 CI 018 037 10 X 1 2 CI 018 050 10 X 5 8 CI 018 062 10 X 3 4 CI 018 075 10X 1 CI 018 100 1 4 X 1 4 CI 025 025 1 4 X 3 8 CI 025 037 1 4 X 1 2 CI 025 050 1 4 X 5 8 CI...

Page 17: ...WWW STUDWELDPROD COM 800 252 1919 WWW STUDWELDPROD COM 800 252 1919...

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