Studer Cable Cover CFC-01, User'S And Installer'S Manual

Page 1: ...IL info studer innotec com User s and installer s Manual Sine wave Inverter Battery charger Transfersystem XP COMPACT XPC 1400 12 XP COMPACT XPC 2200 24 XP COMPACT XPC 2200 48 Temperature sensor CT 35 Remote control RCC 01 Solar charge regulator Cxxxx S AC cable cover CFC 01 IP 23 top cover C IP23 ...

Page 2: ... Display and control parameters 13 4 2 Display and control parameters on remote control panel optional 14 4 3 Light Emitting Diodes LED 14 4 4 Push buttons 15 4 5 Turning Knobs 15 4 6 The Inverter 15 4 7 The battery charger 16 4 8 The Transfer system 18 4 9 The Solar charge controller option 20 4 10 The Multifunctional Contact 20 4 11 The Remote Control RCC 01 21 4 12 The Temperature sensor CT 35 ...

Page 3: ...ols and tests are carried out in accordance with firm and established procedures Every XP COMPACT has its own serial number which helps to refer back to its original data in the event of controls or repairs That is why you should never remove the identification plate showing the serial number The production assembly and tests on all XP COMPACT appliances are totally carried out in our company in S...

Page 4: ...ation should only be carried out by skilled and trained people The whole installation connected with the XP COMPACT must comply with the rules and codes in force People without the written authorization from STUDER INNOTEC are strictly forbidden to carry out any change or repair on the appliances For authorized changes only original parts are to be used The XP COMPACT may only be used when it has ...

Page 5: ...teries all personal metal items such as rings necklaces and bracelets must be removed Batteries are so powerful that short circuit with these items can melt them and thus cause severe burns Always follow the battery manufacturer instructions Under certain conditions XP COMPACT or a connected generator can start automatically While working on an electrical installation you must ensure that these ap...

Page 6: ...On the other side the battery park is being charged The distribution of energy between the consumer appliances and battery charger is automatic 2 2 3 The battery charger The built in battery charger is so designed that it can charge the battery quickly and fully A microprocessor controlled Step charging process ensures the optimal charging of the battery The desired charging current can be set con...

Page 7: ...of 2V 6V or 12V In most cases to generate the necessary operating voltage and the capacity of the batteries for the XP COMPACT many batteries have to be connected together in parallel and or in series Here are 3 examples of connection 2 3 1 Connection in parallel 2 3 2 Serial connection 2 3 3 Serial and parallel connection ...

Page 8: ...rews down and more the tow up Then it s possible to pass the IP 23 cover between the XP COMPACT and the wall The cover must touch the screws Lock on the four screws it s ready 3 3 Connections 3 3 1 General instructions on connecting The cable connection on the terminals AC INPUT AC OUTPUT 16A 230VAC are carried out with a screwdriver Nr 1 and the connection on the SOLAR terminal with a screwdriver...

Page 9: ... D Equalize Slide switch for equalization of the Battery E Transfer delay Slide switch for Transfer Delay F Temp Connection terminal for Temperature sensor CT 35 G Aux Contact Connection terminal for Auxiliary Contact H AC Input Connection terminal for AC input Located directly above this terminal is the automatic safety cut out for this terminal J ID Plate Identification plate with Technical data...

Page 10: ...his manual Check if the red LED OFF 13 is lit If it is not lit press shortly on the switch ON OFF 19 now OFF should be lit On connecting the battery the XP COMPACT needs 1 2 Minutes to calculate the actual capacity of the battery During this time the battery condition is shown as 100 charged LED 14 17 lit If the LED 12 Battery Low High is lit the battery charge is too low If the LED 12 Battery Low...

Page 11: ... the front show the relay in the non active mode 3 6 6 Connection to Remote control The Remote Control RCC 01 is connected in the terminal marked Remote control with a 20m long cable and a RJ11 8 connector The Remote Control can be plugged IN or plugged OUT during any operation situation Push in the connector softly until you hear the click showing that the connector is locked The same applies to ...

Page 12: ...g The battery charger is locked OFF see chap 4 7 or provisory out of order In that last case it will restart within 10 seconds 3 SOLAR CHARGE Connected solar modules are delivering energy 4 Program Program mode for Aux Contact 5 Contact active Auxiliary Contact is activated 6 Contact manual Aux Cont manually activated 7 TRANSFER Transfer system is active In coming voltage is being sent directly to...

Page 13: ...ming 21 Aux Contact Control Aux contact Help Button for Programming 4 5 Turning Knobs 22 CHARGER Adjustment for max Charging Current 23 TRANSFER Adjustment for Transfer Voltage Threshold TRANSFER INVERTER 24 STANDBY Adjustment for Standby system 4 6 The Inverter An Inverter is built in the XP COMPACT which generates a sinusoidal alternating voltage of a very high quality With this Inverter any 230...

Page 14: ... If the Auxiliary Contact has been programmed to detect the high temperature then it synchronizes the relay with the alarm signal In this way for example an emergency back up system can be started without any break in the energy supply 4 6 4 Battery Condition Deep discharge of the lead acid batteries leads to high losses in capacity and early aging That is why the battery condition is continuously...

Page 15: ... charge you must check with your supplier that the batteries are suitable for this process Equalization is recommended for the lead acid batteries in order to mix well the electrolyte fluid and to clean the lead plates If the XP COMPACT is operating with a lead acid battery which is suitable for equalization the slide switch Equalize which is on the cable connection side must be placed in the ON p...

Page 16: ... Battery cable cross section too small Battery connections badly tightened or corroded Charge of the battery with external battery charger Discharge of the battery with users not connected to the XP COMPACT Work with defective or sulphated batteries This means that the display can within few minutes during the charge commute from 25 to 75 or during the discharge to the opposite direction As many o...

Page 17: ...verter Note Don t use the turning knobs TRANSFER 23 to adjust the AC OUTPUT voltage This is only it s only a voltage threshold level to enable or disable the transfer 4 8 2 FAST UPS MODE for the Transfer Switch The quick and break free Transfer mode is programmed with a slide switch Transfer De lay OFF which is on the front side cable connections side The aim of the XP COMPACT is to supply the app...

Page 18: ...ur battery supplier which adjustments must be carried out for your battery 4 10 The Multifunctional Contact In the XP COMPACT there is a built in programmable power relay The potential free change over contact NO NC of this power relay is connected to the screw terminal AUX CONTACT Maximum Contact load 230Vac 12Vdc 24Vdc 16A 36Vdc 3A With the Push Button 21 AUXILIARY CONTACT the contact can be man...

Page 19: ...ut These two functions are available through Tip jack RJ11 4 for use This Auxiliary Contact is Front Work Contact max 0 5A which is independent from the Auxiliary Contact of the XP COMPACT This con tact is active in case of an alarm of the XP COMPACT The Control Input is connected in parallel to the ON OFF push button The XP COMPACT can be switched on or off through this input with an impulse butt...

Page 20: ...ow voltage 11 6V 23 2V 46 4V Float Charge 13 5V 27 0V 54 0V End of Charge Voltage 14 4V 28 8V 57 6V Equalization 15 6V 31 2V 62 4V Absorption Time 2 Hours Equalizing Time 20 Minutes 5 2 Reset value default settings To come back to the default settings press simultaneously on the push buttons 20 21 during at least 2 seconds A beep will confirm the comeback to the factory settings The inverter switc...

Page 21: ... 62 4 15 9 31 8 63 6 3h 2h 16 11 6 23 2 46 4 13 5 27 0 54 0 15 30 60 15 6 31 2 62 4 2h 1h 17 11 4 22 8 45 6 13 4 26 8 53 6 14 4 28 8 57 6 15 3 30 6 61 2 1h 40 18 11 2 22 4 44 8 13 3 26 6 53 2 14 2 28 4 56 8 15 30 60 0 1 20 The heavy printed values show the standard settings 5 4 Auxiliary contact 5 4 1 Principle The Auxiliary Contact can be basically programmed for any operating situation of the XP...

Page 22: ...LED 17 with the key select 20 and activate the contact with the key 19 Change Status The generator will start once the LED 17 switches of Then select the LED 16 with the key select 20 and activate the contact with the key 19 Change Status The generator will stop once the LED 16 switches on If no key is activated during 30 seconds the normal operation states are displayed automatically again For a ...

Page 23: ... following diagram In programming mode the display shows only the different types of program with the three LED s 2 7 and 9 to each function To change the type of programming press shortly the button 20 until you reach the right function used according to the table below After 10 seconds the XP COMPACT exits the programming mode and loads the new change In user mode the disabled functions are disp...

Page 24: ...e Keep the appliance clean and from time to time wipe it clean with a damp cloth 7 Declaration of CE Compliance Hereby we state that the products described in this user manual comply with the following standards EN 61000 6 1 EN 61000 6 3 EN 55014 EN 55022 EN 61000 3 2 Dir 89 336 EEC LVD 73 23 EEC EN 50091 2 EN 60950 1 CH 1950 Sion the 1st of March 2003 STUDER INNOTEC R Studer ...

Page 25: ...STUDER INNOTEC XP COMPACT XP COMPACT V5 4 27 77 8 Technical Data ...