background image

2

4

5

1

2

3

6

7

Description of parts

Hinge base x 2

Channel rail x 1

Gas spring 

nut x 1

Supplied Screw

Q'ty

Countersunk self-tapping screw 4x20

5

Countersunk self-tapping screw 4.5x30

12

Support arm 

nut x 1

Clear cushion rubber
x1 + 1 (spare)

Upper arm 

(w/ stopper) x 1

Support arm x 1

Gas spring x 1

Pipe clamp x 1

Gas spring holder x 1

Screw pin x 1

Bearing housing x 4

Positioning unit x 2

Arm connecting pipe x 1

Conical springwasher x 1

Pipe length=1990 [2600]

Lower arm x 1

Brush seal x 1
FAD-44: (5000)x1
FAD-44L: (6000)x1

Tools used

  - Phillips screwdriver No. 2  - Hex key 5 mm
  - Wrench 10 mm, 16 mm 

- E-type retaining ring mounter

Parts to assemble support 
arm      and positioning 
unit      .

2
6

Note:Check that the cabinet side plate is constructed and assembled in the vertical direction.  The size in [  ] applies to 
the FAD-44L.

Specifications

Door height

Cabinet inside 
measurement

Door thickness

Door weight

Side plate thickness

From 750 mm to 800 mm*

Max. 2380 mm [2980 mm]

From 24 to 38 mm

Max. 35 kg 

Min. 25 mm

*  If the overlay distance on both sides of side plate is 

25 mm, the door width should be 800 to 850 mm.

Supplied (for assembling arm) Screw

Q'ty

Hexagon socket head cap screw M6x12

2

Spring washer

2

Cross-recessed bind self-tapping screw 4.5 x 20

4

Square nut M6(No need for this application)

2

Supplied Screw

Q'ty

Hexagon socket head cap screw M6x35

4

Flat washer

4

Supplied Screw

Q'ty

Hexagon socket head cap screw M6x12

8

Spring washer

8

Square nut M6(No need for this application)

8

Supplied Screw

Q'ty

Cross-recessed bind self-tapping screw 4.5 x 20

16

Supplied Screw

Q'ty

Hexagon head bolt M10x150

2

Hexagon nut M10

2

Flat washer 10

2

Supplied Screw

Q'ty

Hexagon socket head cap screw M6x12

2

Spring washer

2

Flat washer

2

E-ring

2

Square nut M6(No need for this application)

2

Crank bracket

Summary of Contents for LAMP MonoFlat FAD Series

Page 1: ...fect the movement of the door If cutting any parts make sure to remove any burr before installation 0DNH VXUH WR WHVW WKH VFUHZV IRU VODFN DW UHJXODU LQWHUYDOV RQH PRQWK IURP UVW XVDJH KDOI HDU DQG WKHQ RQH WLPH HYHU HDU LV recommended Do not slam open close the door It may cause a failure Caution If these cautions are not followed it may result in injury or damage This sliding door system should ...

Page 2: ... to the FAD 44L Specifications Door height Cabinet inside measurement Door thickness Door weight Side plate thickness From 750 mm to 800 mm Max 2380 mm 2980 mm From 24 to 38 mm Max 35 kg Min 25 mm If the overlay distance on both sides of side plate is 25 mm the door width should be 800 to 850 mm Supplied for assembling arm Screw Q ty Hexagon socket head cap screw M6x12 2 Spring washer 2 Cross rece...

Page 3: ...ss recessed bind self tapping screw 378 70 70 290 70 180 70 170 206 Two dot chain line indicates inside position of cabinet reference of working dimension Overlaying allowance hinged side Edge of door Edge of cabinet Prepare hole for 4 5 x 30 cross recessed bind self tapping screw Prepare hole for 4 5 x 20 cross recessed bind self tapping screw Prepare hole for 4 5 x 20 cross recessed bind self ta...

Page 4: ...et inside height max 2340 2940 130 130 Bearing housing Hinge base Lower arm Upper arm w stopper See Fig on P 5 Channel rail Support arm Gas spring holder Hinge base Bearing housing Symbols from 1 to 4 shown in the figure indicate the locations described below ...

Page 5: ...by using the provided screws and spring washers Tool hex key 5 mm 2 Insert the shaft of the upper arm to the bearing housing which is identified by the installed stopper Assemble the lower arm in the same way Countersunk self tapping screw Upper bearing housing Upper arm Stopper upper side only Lower arm Hexagon socket head cap screw M6 12 Spring washer Spring washer Hexagon socket head cap screw ...

Page 6: ...mble the Gas spring holder nut to the Gas spring holder with the provided screws Leave around 5 mm of distance between the nut and the holder Insert the Gas spring holder nut to the channel rail and fix it at the circle marked position in the right figure See Position the Support arm in front of Gas spring holder as shown in the right figure 3 Tape the Support arm temporarily so that it would not ...

Page 7: ...p 3 Remove burrs around the cutting edge to prevent injury and enable smooth insertion of the cap 4 Replace the cap on the cut end 3 Installing Arm Connecting Pipe 1 Cutting Arm connecting pipe 2 Installing arm connecting pipe Cut this end Arm connecting pipe Cap Clamp Cap Pipe length Cabinet inside height 350 Upper arm Flat washer Hexagon socket head cap screw M6 35 Arm connecting pipe Cut out Cu...

Page 8: ...8 4 Installing Gas Spring Gas spring Upper arm w stopper Gas spring holder ...

Page 9: ...Move the Upper arm to the full opening position where the stopper touches the side board then assemble the Gas spring to the Screw pin as shown in the below figure Fixing Gas spring arm side With Upper arm at the full opened position where the stopper touches the side board tighten the screws on the Gas spring holder firmly Fixing Gas spring holder Return the Upper arm to the closed position then ...

Page 10: ...the provided screws so that the LAMP logo can be seen properly Fixing Positioning unit Stick the Brush seal to both edges on the rear face of the door Sticking Brush seal Set core material of which strength is enough for secure tightening of self tapping screws to the locations that parts are to be installed Dimensions in lateral direction are determined with the width of the cabinet wooden frame ...

Page 11: ...rfaces of the Upper and Lower positioning units on the door with the bottom surfaces of the Upper and Lower arms 3 Insert a hexagon head bolt into the connecting hole with the flat washer 4 Screw the hexagon head bolt into the positioning unit until its leading end protrudes by about 10 mm 5 Screw a hexagon nut into position until it touches the positioning unit 6 Installing door Back face of the ...

Page 12: ...Loosen the hexagon head bolt on the Upper and Lower arms a little Refer to the right figure and adjust the height After the adjustment turn the hexagon bolt on the Lower arm clockwise Close the door gently and check the height If the height is OK tighten the hexagon nut 3 Horizontal positioning of door 2 Vertical positioning of door Horizontal positioning Horizontal positioning screws 3 2 Arm Posi...

Page 13: ...or and side board retighten the screws If there is any gap left adjust it by referring to 7 Troubleshooting 4 Adjusting the gap between the side board and door Support arm Support arm crank bracket Channel rail Hexagon socket head cap screw M6 12 Cross recessed bind self tapping screw 4 5 20 Support arm L type bracket Rear face of door When positioning the door be sure to loosen the hexagon socket...

Page 14: ...ging side or it takes a long time to be closed 1 In case of large gap Possible cause The position of Crank bracket may be improper Solution Loosen the screws on the bracket and move the bracket to the door end direction Then re tighten the screws See P 12 2 In case of small gap Possible cause Horizontal positioning of door may be improper Solution RRVHQ RUL RQWDO LQJ VFUHZV RQ WKH 3RVLWLRQLQJ XQLW...

Page 15: ...ad cap screw M6X35 Pipe clamp Lower arm Tightening torque 11 13 N m Hexagon socket head cap screw B M6 35 Hexagon socket head cap screw A M6 35 Arm connecting pipe Hexagon socket head cap screw M6X35 Tighten Tighten after the adjustment Loosen Tighten Tighten after the adjustment Loosen In case the gap still remains even if the Connecting pipe is 7 or 8 mm apart from Upper arm once loosen the Door...

Page 16: ...adjustment is not possible in case of a large warp Adjust the gap between the door and the cabinet by attaching either the Brush seal or alternatively use BS Bumpers sold separately 2017 09 0216 5 5 There are gaps on all four corners In case the door bows inward It is not possible to make more than 2 corners to be contacted In case the door bows outward It is not possible to make more than a corne...

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