Sullair 1350XH, Operators Manual And Parts Lists

Page 1: ...CATERPILLAR OPERATOR S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250166 434 Sullair Corporation The information in this document is correct at the time of printing for Portable Co...

Page 2: ...higan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and actual equipment operation The seminars are...

Page 3: ...TS 10 2 3 SULLAIR COMPRESSOR UNIT FUNCTIONAL DESCRIPTION 10 2 4 COMPRESSOR COOLING AND LUBRICATION SYSTEM FUNCTIONAL DESCRIPTION 11 2 5 COMPRESSOR DISCHARGE SYSTEM FUNCTIONAL DESCRIPTION 14 2 6 CAPACI...

Page 4: ...ON 33 5 4 MAINTENANCE EVERY 100 HOURS 33 5 5 MAINTENANCE EVERY 250 HOURS 33 5 6 MAINTENANCE EVERY 300 HOURS 33 5 7 MAINTENANCE EVERY 500 HOURS 33 5 8 MAINTENANCE EVERY 1000 HOURS 34 5 9 PARTS REPLACEM...

Page 5: ...TS 6 5 900XH 78 7 12B INLET VALVE AND PARTS 8 1150XH AND 1350XH 80 7 13A INLET VALVE PARTS 6 5 900XH 82 7 13B INLET VALVE PARTS 8 1150XH AND 1350XH 84 7 14A DISCHARGE SYSTEM 900XH AND 1150XH 86 7 14B...

Page 6: ......

Page 7: ...ts or other fasteners Should any such con dition be present DO NOT TOW until the problem is corrected 2 Back the tow vehicle to the compressor and posi tion it in preparation for coupling the compress...

Page 8: ...access doors 13 Make sure parking brakes in towing vehicle are set or that its wheel are chocked or blocked or that it is otherwise restrained from moving Then release the compressor parking brakes if...

Page 9: ...away switch cable and all other interconnecting electrical and or brake connections if provided 6 Block or chock both sides of all wheels 7 If provided unhook chains and remove them from the points of...

Page 10: ...ools or hose ends from being accidentally disconnected and expelled H Open fluid filler cap only when compressor is not running and is not pressurized Shut down the compressor and bleed the sump recei...

Page 11: ...or that may sup port combustion prior to attempting weld repairs Remove diesel engine ether starting aid cylinders and air line anti icer system components containing antifreeze compound prior to atte...

Page 12: ...medical assis tance promptly in case of injury DO NOT ignore small cuts and burns as they may lead to infection 1 7 TOXIC AND IRRITATING SUBSTANCES A DO NOT use air from this compressor for respi rati...

Page 13: ...ting rigging and supporting structure has been inspected is in good condition and has a rated capacity of at least the net weight of the compressor plus an additional 10 allowance for weight of snow i...

Page 14: ...pressors and if the starting vehicle is provided with two 2 12V batter ies connected in series connect the jumper cable to the positive POS terminal of the unground ed battery P Connect the other end...

Page 15: ...mpressor unit As you continue reading this manual and come to learn how the compressor operates and is cared for you will see how surprisingly easy it is to keep a Sullair compressor in top operating...

Page 16: ...ge paths between the rotors and the stator and also between the rotors them selves 3 Acts as a lubricating film between the rotors allowing one rotor to directly drive the other which is an idler Afte...

Page 17: ...d it then flows on to the compressor unit where it lubricates seals and cools the compression chamber as well as lubricates the bearings and gears The fluid stop valve functions on shutdown when it sh...

Page 18: ...Section 2 DESCRIPTION 12 Figure 2 3A Control System 900XH 1150XH and 1350XH Models...

Page 19: ...Section 2 DESCRIPTION 13 Figure 2 3B Control System Aftercooled Models...

Page 20: ...e amount of air intake in accordance with the amount of com pressed air demand The control system consist of an inlet valve the high and low pressure reg ulators the pressure reducing regulator the bl...

Page 21: ...tion of the air passing through the filter becomes too high At this time change the air filter element See Section 5 for Air Filter Maintenance Procedures These indicators should be checked daily aft...

Page 22: ...ed engine boost intake manifold temperature fuel temperature accessory pressure not used accessory temperature not used fuel rate engine running hours HRS FUEL ACCR ACCR P FUEL L Air boos GA 4 GA 3 GA...

Page 23: ...mal reading should be approximate ly 200 F to 230 F 93 C to 110 C The engine switch is used both to energize the compressor s electrical system and engage the engine starter The knob type switch works...

Page 24: ...nce can be affected when the condition causing the code exists More frequently however the operator cannot detect any difference in the engine performance If the operator indicates a performance probl...

Page 25: ...in the event of a malfunction The components of the electrical system are an engine starter with an integral solenoid battery an alternator with a built in voltage regulator a compressor discharge tem...

Page 26: ...completely forces the air flow the from receiver tank to the aftercooler The ambient air which is drawn through the aftercooler by the engine fan cools the compressed air as it passes through the afte...

Page 27: ...signal abnormal 91 08 91 08 X X 34 Speed Timing Sensor Loss of Signal 320 02 190 02 X X I Speed Timing Sensor mechanical failure 320 11 190 11 X X I Loss of Secondary Engine Speed signal 342 02 723 0...

Page 28: ...15 Fuel Filter Restriction Shutdown 006 0094 16 Fuel Filter Restriction Warning 095 0094 00 High Fuel Pressure 096 0094 00 64 High Inlet Temperature Derate 025 0172 16 High Inlet Temperature Warning...

Page 29: ...Section 2 DESCRIPTION 23 Figure 2 7 Wiring Diagram 02250145 161R01...

Page 30: ...NOTES 24...

Page 31: ...4 Volt Engine 24 Volt Instrument System 24 Volt Instrument System 24 Volt Instrument System 24 Volt Battery 2 1400cca 32 F 0 C 1400cca 32 F 0 C 1400cca 32 F 0 C 8D 1125cca 0 F 18 C 8D 1125cca 0 F 18 C...

Page 32: ...is espe cially prone to this condition The fluid should be changed if this condition develops When ambient conditions exceed those noted or if conditions warrant use of other extended life lubri cants...

Page 33: ...Section 3 SPECIFICATIONS 27 02250135 977R03 Figure 3 2 Identification Compressor Assembly...

Page 34: ...NOTES 28...

Page 35: ...ies and the charging circuit The normal reading is 24 to 28 volts AIR PRESSURE GAUGE Continually monitors the pressure inside the receiver tank at various load and unload conditions ENGINE WATER TEMPE...

Page 36: ...e explained below 1 Position compressor on level ground so fluid level can be read accurately Check fluid level and add as needed 2 Close and latch all doors except instrument panel door 3 Close all s...

Page 37: ...turn arrow on start run valve han dle upward to RUN position 8 Compressor is now ready for full load operation 4 5 SHUTDOWN PROCEDURE To shut the compressor down close the service valves and turn the...

Page 38: ...NOTES 32...

Page 39: ...ions to prevent unnec essary problems 1 Clean the return line orifice and strainer 2 Change compressor fluid filter 3 Check Engine Operator s Manual for required service 5 4 MAINTENANCE EVERY 100 HOUR...

Page 40: ...of bowl and catching drainage in a container 3 Rotate bowl counterclockwise and remove 4 Remove element and o ring from housing and discard This element is NOT cleanable 5 Make sure mounting surface...

Page 41: ...inside the element to inspect for damage or leak holes Concentrated light will shine through the element and disclose any holes 2 Inspect all gaskets and gasket contact surfaces of the housing Should...

Page 42: ...with warm up valve in start position Check for leaks around connections 2 Open service valve slightly and turn the warm up valve to run position Slowly close the service valve watching the pressure g...

Page 43: ...que the sealing hex nut to 85 to 90 ft lbs 115 to 122 Nm DO NOT over tighten as damage to sepa rator element can result 7 Next install the tank flange gasket that is provid ed Before installing lubric...

Page 44: ...eck for a short or open circuit to the engine fuel solenoid Should this check out normal it could be possible that the temperature switch itself is defective Tripped Circuit Breaker on Instrument Pane...

Page 45: ...ompressor fluid and fluid filter at this time Defective Pressure Regulator Adjust or repair Engine Speed Too Low Readjust engine speed Control Air Cylinder Defective Replace cylinder EXCESSIVE COMPRES...

Page 46: ...tor Clean and flush thoroughly Defective Engine Thermostat Replace engine thermostat SHUTDOWN PANEL LIGHTS Faulty Switch Indicated by Light Replace the switch CHECK ENGINE LIGHT Engine Safety Switch L...

Page 47: ...YS TEM IS PROHIBITED Federal Law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any per sons other than for purposes of maintenance repair or replacement...

Page 48: ...T operate compressor with defective air inlet system Remove and replace defective parts by ordering with part numbers indicated in the Parts List Maintenance Performed By Location Date Maintenance Per...

Page 49: ...art numbers indicated in Parts List Maintenance Performed By Location Date Maintenance Performed By Location Date 5 ANNUAL ACOUSTICAL MATERIALS INSPECTION At least annually inspect all acoustical mate...

Page 50: ...st annually operate compressor and inspect to make sure all systems are operating properly and that engine runs at rated speed and pressure DO NOT operate malfunctioning or improperly adjusted compres...

Page 51: ...Only or 1 219 879 5451 Fax 219 874 1273 CUSTOMER CARE for PARTS and SERVICE 1 888 SULLAIR 7855247 or 219 874 1835 SULLAIR ASIA LTD Sullair Road No 1 Chiwan Shekou Shenzhen Guangdong PRV PRC POST CODE...

Page 52: ...air kit for blowdown valve 02250120 888 02250120 889 1 17 repair kit for air fluid separator 02250148 253 02250148 260 1 18 repair kit for fluid stop valve 250041 069 02250051 747 1 19 replacement kit...

Page 53: ...2 02250058 441 1 32 replacement handle for 3 way valve 044205 Consult Factory 1 LUBRICATION 33 lubricant multi vis 55 gallons 208 liters 250030 758 1 34 lubricant multi vis 5 gallons 20 liters 250030...

Page 54: ...Section 7 ILLUSTRATIONS AND PARTS 48 02250127 622R08 7 3 ENGINE AND COMPRESSOR MOUNTING...

Page 55: ...ompr 900xh 231811 1 17 switch temperature nc 250deg f 242257 1 18 hose med press 25 x 30 lg 249604 019 1 19 isolator vibration 500 lb capacity 250010 330 2 20 support front engine mnt 3408 dita 250030...

Page 56: ...Section 7 ILLUSTRATIONS AND PARTS 50 02250127 622R08 7 3 ENGINE AND COMPRESSOR MOUNTING...

Page 57: ...an cat 3406e IV 1 54 compressor unit and parts V VII 1 A1 Sightglass assembly refer to Section 7 17 Sub assembly High Pressure Filter Check Valve Orifice VI For maintenance on Caterpillar engine oil f...

Page 58: ...Section 7 ILLUSTRATIONS AND PARTS 52 02250136 060R02 7 4 AIR INLET SYSTEM ALL MODELS...

Page 59: ...adapter 10 od tube rubber 02250135 596 4 17 clamp 10 dia tube 02250135 707 2 18 clamp hose t bolt 10 25 10 75 ss 02250149 376 12 19 tube alum air inlet 6 od x 5 lg 028111 1 20 tube alum air inlet 7 o...

Page 60: ...Section 7 ILLUSTRATIONS AND PARTS 54 02250136 060R02 7 4 AIR INLET SYSTEM ALL MODELS...

Page 61: ...ir inlet 8 od x 12 lg 250006 651 1 31 elbow 90d 1 4 tube x 1 8 fnpt 250041 286 2 32 nut hex pltd 3 8 16 825206 337 8 33 nut hex f pltd 3 8 16 825306 347 4 34 capscrew hex gr5 3 8 16 x 1 1 4 829106 125...

Page 62: ...Section 7 ILLUSTRATIONS AND PARTS 56 02250136 062R02 7 5 EXHAUST SYSTEM ALL MODELS...

Page 63: ...137 188 1 12 supt 900xh open frame 02250137 189 1 13 supt baffle 1150xha tier ii 02250140 520 1 14 grommet rubber 040125 2 15 clamp seal 5 241260 1 16 hinge instrument panel door 250008 152 1 17 washe...

Page 64: ...Section 7 ILLUSTRATIONS AND PARTS 58 02250127 635R02 7 6A ENGINE RADIATOR AND FLUID COOLING SYSTEM...

Page 65: ...849 1 15 compr model 20 12stretch unit IV 1 16 clamp hose 2 3 8 i d 408300 010 4 17 nut hex unfin 1 2 13 824208 448 2 18 nut hex unfin 3 4 10 824212 665 1 19 nut hex pltd 5 16 18 825205 273 1 20 nut h...

Page 66: ...Section 7 ILLUSTRATIONS AND PARTS 60 02250127 635R02 7 6A ENGINE RADIATOR AND FLUID COOLING SYSTEM...

Page 67: ...hex ser washer 5 16 18 x 1 829705 100 1 28 washer pl b reg unfin 5 16 837205 071 5 29 washer pl b reg unfin 3 4 837212 112 1 30 washer spr lock 5 16 837505 078 1 31 washer spr lock 1 2 837508 125 2 3...

Page 68: ...Section 7 ILLUSTRATIONS AND PARTS 62 7 6B ENGINE RADIATOR AND FLUID COOLING SYSTEM AFTERCOOLED 02250150 195R01...

Page 69: ...ed ss 51 lg 02250148 556 1 16 support pipe 900xh 02250148 575 1 17 clamp cushion omega for 2 pipe 02250148 710 3 18 support for 02250148 710 02250148 711 1 19 sub assembly cooler air oil assy 900xh 02...

Page 70: ...Section 7 ILLUSTRATIONS AND PARTS 64 7 6B ENGINE RADIATOR AND FLUID COOLING SYSTEM AFTERCOOLED 02250150 195R01...

Page 71: ...er washer 5 16 18 x 1 829705 100 8 34 screw hex ser washer 5 16 18 x 1 3 4 829705 175 2 35 washer spr lock reg pltd 5 16 837805 078 4 36 washer spr lock reg pltd 1 2 837808 125 6 37 washer spr lock re...

Page 72: ...Section 7 ILLUSTRATIONS AND PARTS 66 02250127 633R02 7 7 ENGINE RADIATOR ASSEMBLY ALL MODELS...

Page 73: ...7 baffle canopy cs 900xh ac 02250131 791 1 8 baffle canopy ss 900xh ac 02250131 792 1 9 clamp hose 3 040343 2 10 draincock 1 2 041063 1 11 connector hose 5 16 hose x 1 4 npt 043258 1 12 weatherstrip 1...

Page 74: ...Section 7 ILLUSTRATIONS AND PARTS 68 7 8 AFTERCOOLER MOUNTING ALL MODELS 02250150 135R03...

Page 75: ...vertical flow clr 900xh 1150xh 02250150 130 4 7 support aftercooler 900xh 1300xh 02250154 061 1 8 support aftercooler 900xh 1300xh 02250154 062 1 9 nut hex f pltd 5 16 18 825305 283 26 10 nut hex loc...

Page 76: ...Section 7 ILLUSTRATIONS AND PARTS 70 02250133 812R05 7 9 CONTROL SYSTEM HOSE ROUTING ALL MODELS...

Page 77: ...2 hose mp 5 16 x 54 lg 37deg st 02250083 838 1 3 hose mp 5 16 x 17 02250110 099 1 4 hose mp 5 16 x 40 lg 37deg st 02250119 172 5 5 hose drain 3 4 84 3 4 fsn 02250127 142 1 6 hose med press 25 x 44 lg...

Page 78: ...Section 7 ILLUSTRATIONS AND PARTS 72 02250132 482R00 7 10 SPEED CONTROL CYLINDER AND PARTS ALL MODELS...

Page 79: ...10 103 1 8 rod sullicon ctl 5 15 x 2 250011 491 1 9 nut hex locking 5 16 18 825505 166 2 10 capscrew hex gr5 5 16 18 x 1 1 2 829105 150 1 11 capscrew hex gr5 5 16 18 x 2 829105 200 1 12 screw hex ser...

Page 80: ...Section 7 ILLUSTRATIONS AND PARTS 74 02250132 419R04 7 11 AIR CONTROL MANIFOLD ASSEMBLY ALL MODELS...

Page 81: ...b wide pltd 3 8 838306 112 3 15 connector 37 fl mpt pltd 5 16 x 1 4 860105 025 1 16 elbow 37fl 90m 5 16 x 1 4 860205 025 7 17 elbow 37fl 90m 1 2 x 1 2 860208 050 1 18 tee 37fl male rn 5 16 x 1 4 86180...

Page 82: ...Section 7 ILLUSTRATIONS AND PARTS 76 02250140 983R01 7 12A INLET VALVE AND PARTS 6 5 900XH...

Page 83: ...10 capscrew ferry head hd 3 4 10 x 1 1 4 828412 125 1 11 washer spr lock 1 2 837508 125 1 12 stud threaded 1 2 13 x 3 839408 030 1 13 connector 37 fl mpt pltd 5 16 x 1 4 860105 025 1 14 elbow 37fl 90...

Page 84: ...Section 7 ILLUSTRATIONS AND PARTS 78 02250134 298R01 7 12B INLET VALVE AND PARTS 8 1150XH AND 1350XH...

Page 85: ...50 1 9 washer spr lock reg pltd 3 4 837812 188 3 10 stud threaded 3 4 10 x 3 1 2 839412 035 2 11 connector 37 fl mpt pltd 5 16 x 1 4 860105 025 1 12 elbow 37fl 90m 5 16 x 1 4 860205 025 4 13 tee pipe...

Page 86: ...Section 7 ILLUSTRATIONS AND PARTS 80 02250054 762R06 7 13A INLET VALVE PARTS 6 5 900XH...

Page 87: ...02250139 189 1 8 orifice ctl 094 1 8 fnpt x 1 8 mnpt 250014 060 1 9 spring com 144 inter 250042 384 1 10 o ring viton 1 x 1 8 826502 214 1 11 o ring viton 3 3 8 x 3 16 826502 340 1 12 capscrew ferry h...

Page 88: ...Section 7 ILLUSTRATIONS AND PARTS 82 02250045 625R05 7 13B INLET VALVE PARTS 8 1150XH AND 1350XH...

Page 89: ...spring comp 109 lbs outer 250042 383 1 9 spring comp 2 61 lbs 250042 656 1 10 capscr hx gr 5 1 4 20 x 3 4 828604 075 1 11 washer springlock reg 1 4 837504 062 1 12 o ring viton 4 5 8 x 1 4 826502 426...

Page 90: ...Section 7 ILLUSTRATIONS AND PARTS 84 02250127 667R10 7 14A DISCHARGE SYSTEM 900XH AND 1150XH...

Page 91: ...eg pltd 3 8 837806 094 1 18 washer spr lock reg pltd 5 8 837810 156 1 19 washer spr lock reg pltd 3 4 837812 188 1 20 washer pl b reg pltd 3 8 838206 071 1 21 washer pl b reg pltd 5 8 838210 112 2 22...

Page 92: ...Section 7 ILLUSTRATIONS AND PARTS 86 02250139 931R06 7 14B DISCHARGE SYSTEM 900XH 1150XH AFTERCOOLED...

Page 93: ...Refer to Section 7 17 Sub assembly High Pressure Filter Check Valve Orifice for additional information I For maintenance on valve sub assembly no 02250081 044 order repair kit no 606208 001 and replac...

Page 94: ...Section 7 ILLUSTRATIONS AND PARTS 88 02250139 931R06 7 14B DISCHARGE SYSTEM 900XH 1150XH AFTERCOOLED...

Page 95: ...gr5 1 2 13 x 1 1 2 829108 150 1 31 capscrew hex gr5 5 8 11 x 2 3 4 829110 275 1 32 capscrew hex gr5 5 8 11 x 3 1 2 829110 350 1 33 washer spr lock reg pltd 3 8 837806 094 5 34 washer spr lock reg plt...

Page 96: ...Section 7 ILLUSTRATIONS AND PARTS 90 02250148 288R01 7 14C DISCHARGE SYSTEM 1350XH AFTERCOOLED...

Page 97: ...02250148 285 1 16 hose asy 2 braided ss 48 lg 02250148 552 2 17 switch temp 265f 54 los nc 045641 1 18 gasket 2 1 2 flange 046053 1 19 mount vibration 50 durometer 047628 3 20 mount vibration isolator...

Page 98: ...Section 7 ILLUSTRATIONS AND PARTS 92 02250148 288R01 7 14C DISCHARGE SYSTEM 1350XH AFTERCOOLED...

Page 99: ...reg pltd 1 2 837808 125 4 32 washer spr lock reg pltd 5 8 837810 156 14 33 washer spr lock reg pltd 3 4 837812 188 8 34 washer pl b reg pltd 3 8 838206 071 8 35 washer pl b reg pltd 1 2 838208 112 4 3...

Page 100: ...Section 7 ILLUSTRATIONS AND PARTS 94 7 15A RECEIVER AND PARTS 900XH 1150XH STANDARD AND AFTERCOOLED 02250127 666R14...

Page 101: ...8 249608 021 1 17 gasket sep cover hi pressure 250006 536 1 18 valve relief 1 x 1 1 2 400 psig 250026 145 1 19 tube stainless steel 5 16 x 6 25 lg 250029 235 1 20 valve sa vlv min press chk asm 2 5 IV...

Page 102: ...Section 7 ILLUSTRATIONS AND PARTS 96 7 15A RECEIVER AND PARTS 900XH 1150XH STANDARD AND AFTERCOOLED 02250127 666R14...

Page 103: ...408 030 1 39 nipple pipe xs plt 1 x 2 866416 020 1 40 nipple pipe xs plt 1 1 2 x cl 866424 000 1 41 nipple pipe xs plt 1 1 2 x 12 866424 120 1 42 nipple pipe xs plt 2 x 3 866432 030 1 43 adapter 2 tub...

Page 104: ...Section 7 ILLUSTRATIONS AND PARTS 98 7 15A RECEIVER AND PARTS 900XH 1150XH STANDARD AND AFTERCOOLED 02250127 666R14...

Page 105: ...quantity 57 elbow pipe 90 deg 1 2 3000 plt 877900 020 2 58 elbow pipe 90 deg 1 3000 plt 877900 040 1 59 elbow pipe 90 deg 1 1 2 3000 plt 877900 060 1 60 flange kit sae splt 2 viton 02250099 415 1 61...

Page 106: ...Section 7 ILLUSTRATIONS AND PARTS 100 02250148 287R02 7 15B RECEIVER AND PARTS 1350XH STANDARD AND AFTERCOOLED...

Page 107: ...1 1 17 rec air oil vrtcl 600psig 1350 02250148 251 1 18 sep air oil 1350 175 350 spcl V 02250148 253 1 19 indicator delta p 10lb 110 185dpo 42148 1 20 switch temp 265f 54 los nc 45641 1 21 nut d loc 3...

Page 108: ...Section 7 ILLUSTRATIONS AND PARTS 102 02250148 287R02 7 15B RECEIVER AND PARTS 1350XH STANDARD AND AFTERCOOLED...

Page 109: ...025 1 35 union 37fl bhd 1 2 862108 050 1 36 nipple pipe xs plt 1 x 2 866416 020 1 37 nipple pipe xs plt 1 1 2 x cl 866424 000 1 38 nipple pipe xs plt 1 1 2 x 12 866424 120 1 39 plug pipe 1 4 3000 stl...

Page 110: ...Section 7 ILLUSTRATIONS AND PARTS 104 02250131 653R11 7 16 WATER SEPARATOR TRAP AFTERCOOLED ONLY...

Page 111: ...2 1 14 nut hex pltd 1 2 13 825208 448 4 15 nut hex pltd 5 8 11 825210 559 8 16 capscrew hex gr5 5 8 11 x 2 3 4 829110 275 8 17 washer spr lock reg pltd 1 2 837808 125 4 18 washer spr lock reg pltd 5 8...

Page 112: ...Section 7 ILLUSTRATIONS AND PARTS 106 02250131 653R11 7 16 WATER SEPARATOR TRAP AFTERCOOLED ONLY...

Page 113: ...2 u bolt 1 2 x 6 pipe pltd 868308 600 2 33 nipple pipe hx pltd 3 8 x 3 8 868506 038 1 34 bushing red hex pltd 1 x 1 2 868904 020 1 35 elbow pipe 45 deg 2 3000 877600 080 1 36 elbow pipe 90 deg 1 2 300...

Page 114: ...Section 7 ILLUSTRATIONS AND PARTS 108 7 17 SUB ASSEMBLY HIGH PRESSURE FILTER CHECK VALVE ORIFICE 02250145 009R01 02250049 879R04 7 18 DISCHARGE CHECK VALVE ASSEMBLY...

Page 115: ...E NOTE WHEN ORDERING PARTS INDICATE THE SERIAL NUMBER OF COMPRESSOR 7 18 DISCHARGE CHECK VALVE ASSEMBLY key part number description number quantity 1 discharge check assy I 250003 977 1 2 cover valve...

Page 116: ...Section 7 ILLUSTRATIONS AND PARTS 110 02250164 870R01 7 19 MINIMUM PRESSURE CHECK VALVE...

Page 117: ...1 9 spring com 2 09x7 07 150lb 02250164 873 1 10 spacer 00 75x00 56x3 68 242552 1 11 plate identification 248418 1 12 washer pl b r 1 2 hardened 249031 1 13 spring compr 1 293od w 063 250031 844 1 14...

Page 118: ...Section 7 ILLUSTRATIONS AND PARTS 112 02250136 066R00 7 20 FUEL SYSTEM AND PARTS ALL MODELS...

Page 119: ...2250125 437 1 7 hose fuel rtrn swv swv 3 8 12 02250126 242 1 8 aid starting elec 24v 1600cat 250017 204 1 9 grommet rubber 1 3 4 hol e 250020 358 1 10 elbow tube 90 deg m 5 8 x 1 2 810510 050 1 11 con...

Page 120: ...Section 7 ILLUSTRATIONS AND PARTS 114 02250127 727R01 7 21 ELECTRICAL PARTS ALL MODELS...

Page 121: ...hole 040162 2 13 cable battery 1 0 12 040318 1 14 battery 8d 12 volt wet 040703 2 15 boot battery terminal 041561 4 16 cable battery 34 3 8 1 2 eye black 250034 212 1 17 clamp hose 5 8 i d 408300 005...

Page 122: ...Section 7 ILLUSTRATIONS AND PARTS 116 7 22 INSTRUMENT PANEL AND PARTS ALL MODELS 02250127 728R03...

Page 123: ...02250087 558 1 15 lamp miniature 24v psb 02250094 725 4 16 decal instrument panel 900xh tier ii 02250127 731 1 17 harness instr panel 900xh tier ii 02250127 733 1 18 isolator vibration 1 00 x 3 4 tall...

Page 124: ...Section 7 ILLUSTRATIONS AND PARTS 118 7 22 INSTRUMENT PANEL AND PARTS ALL MODELS 02250127 728R03...

Page 125: ...w 37fl 90f 5 16 x 1 4 860305 025 1 33 plug pipe 1 4 3000 stl plt 866900 010 1 Engine mounting panel decal and bazel are supplied with engine For additional assisstance consult factory with serial numb...

Page 126: ...Section 7 ILLUSTRATIONS AND PARTS 120 02250136 503R02 7 23 FRAME AND PARTS...

Page 127: ...batt 900xh open frame 02250137 187 1 12 weatherstrip 3 16 x 3 8 250022 436 1 ft 13 nut hex unfin 3 4 10 824212 665 1 14 nut hex pltd 3 8 16 825106 337 3 15 nut hex f pltd 5 16 18 825305 283 5 16 nut h...

Page 128: ...Section 7 ILLUSTRATIONS AND PARTS 122 7 24 DECAL GROUP...

Page 129: ...sys 02250051 826 1 4 sign warning sever belt drive 049964 1 5 sign warning hot surfaces 407408 2 6 sign warning sever fan port 049965 2 7 decal warning proposition 65 U S compressors only 02250118 638...

Page 130: ...Section 7 ILLUSTRATIONS AND PARTS 124 7 24 DECAL GROUP...

Page 131: ...ssure 02250075 086 1 13 decal standard air all XHA models 02250085 467 1 14 decal aftercooled air all XHA models 02250085 468 1 15 decal high low 02250052 572 1 16 decal aftercooler warning all XHA mo...

Page 132: ...Section 7 ILLUSTRATIONS AND PARTS 126 7 24 DECAL GROUP...

Page 133: ...400 1 decal rating 900XH white not shown 02250121 401 1 decal rating 1150XH black not shown 02250138 298 1 decal rating 1150XH white not shown 02250138 299 1 decal rating 1350XH black not shown 022501...

Page 134: ...Section 7 ILLUSTRATIONS AND PARTS 128 7 24 DECAL GROUP...

Page 135: ...7 24 DECAL GROUP CONTINUED key part number description number quantity 30 decal panel 900xh tii 02250127 731 1 31 decal Sullair logo 8 12 x 67 black 02250057 607 1 PLEASE NOTE WHEN ORDERING PARTS IND...

Page 136: ...Section 7 ILLUSTRATIONS AND PARTS 130 7 25 DECAL LOCATIONS 02250136 067R03...

Page 137: ...ic model and color decal consult Section 7 24 Decal Group key number 26 for a breakdown of part numbers by model and color PLEASE NOTE WHEN ORDERING PARTS INDICATE THE SERIAL NUMBER OF COMPRESSOR Cont...

Page 138: ...Section 7 ILLUSTRATIONS AND PARTS 132 7 25 DECAL LOCATIONS 02250136 067R03...

Page 139: ...407408 3 18 rivet pop 1 8 x 3 8 843102 038 4 PLEASE NOTE WHEN ORDERING PARTS INDICATE THE SERIAL NUMBER OF COMPRESSOR DECALS NOT SHOWN ON DRAWING PART NO DESCRIPTION QTY LOCATION 02250052 572 decal hi...

Page 140: ...NOTES 134...

Page 141: ......

Page 142: ...wan Shekou Shenzhen Guangdong PRV PRC POST CODE 518068 755 6851686 Fax 755 6853473 www sullair asia com SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A www sullair c...