Sullair 1600H, Manual

Page 1: ...th serial number 201612120000 and all subsequent serial numbers ADDENDUM Publication date 03 27 2020 Copyright 2020 Sullair LLC All rights reserved WARRANTY NOTICE Failure to follow the instructions a...

Page 2: ...ations Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation These seminars are recommen...

Page 3: ...escription 5 1 2 Piping and instrumentation Condensate management system 6 Section 2 Operation 9 2 1 Overview 9 2 2 Shutdown procedure 9 Section 3 Maintenance 11 3 1 Overview 11 3 2 Troubleshooting 11...

Page 4: ...Table of Contents 1600H T4F CAT Perkins Addendum Notes 02250251 632 R01 4 Subject to EAR ECCN EAR99 and related export control restrictions...

Page 5: ...need to collect and dispose of condensate When operating in after cooled mode condensate is pro duced by the aftercooler and separated from the air stream in the moisture separator A small amount of...

Page 6: ...escription 1600H T4F CAT Perkins Addendum 02250251 632 R01 6 Subject to EAR ECCN EAR99 and related export control restrictions 1 2 Piping and instrumentation Condensate management system 02250250 793...

Page 7: ...VALVE BALL 14 COOLER AIR 15 SEPARATOR MOISTURE 16 ORIFICE 17 VALVE SOLENOID 3WNO 18 STRAINER 19 SIGHTGLASS ORIFICE BLOCK 20 VALVE THERMAL BYPASS 21 COOLER OIL 22 FILTER OIL 23 VALVE OIL STOP 24 VALVE...

Page 8: ...1 Description 1600H T4F CAT Perkins Addendum Notes 02250251 632 R01 8 Subject to EAR ECCN EAR99 and related export control restrictions...

Page 9: ...owly close the service valve prior to a shutdown This allows the system to be purged of condensate during the cool down period 2 2 Shutdown procedure WARNING The E Stop emergency stop switch should be...

Page 10: ...2 Operation 1600H T4F CAT Perkins Addendum Notes 02250251 632 R01 10 Subject to EAR ECCN EAR99 and related export control restrictions...

Page 11: ...nozzle This strainer should be cleaned every 250 hours Refer to Fig ure 1 1 on page 5 for location of strainer 3 2 Troubleshooting Table 3 1 Troubleshooting Symptom Probable cause Remedy Excessive amo...

Page 12: ...3 Maintenance 1600H T4F CAT Perkins Addendum Notes 02250251 632 R01 12 Subject to EAR ECCN EAR99 and related export control restrictions...

Page 13: ...CAT Perkins Addendum 4 Drawings 02250251 632 R01 Subject to EAR ECCN EAR99 and related export control restrictions 13 Drawings Consult your machine s primary parts list manual for any drawing not lis...

Page 14: ...4 Drawings 1600H T4F CAT Perkins Addendum 02250251 632 R01 14 Subject to EAR ECCN EAR99 and related export control restrictions 4 1 Exhaust system 02250243 420 R01 sh1...

Page 15: ...1600H T4F CAT Perkins Addendum 4 Drawings 02250251 632 R01 Subject to EAR ECCN EAR99 and related export control restrictions 15 4 1 Exhaust system 02250243 420 R01 sh2...

Page 16: ...4 Drawings 1600H T4F CAT Perkins Addendum 4 1 Exhaust system 02250251 632 R01 16 Subject to EAR ECCN EAR99 and related export control restrictions 02250243 420 R01 sh3...

Page 17: ...1600H T4F CAT Perkins Addendum 4 Drawings 02250251 632 R01 Subject to EAR ECCN EAR99 and related export control restrictions 17 4 1 Exhaust system 02250243 420 R01 sh4...

Page 18: ...099 1 MUFFLER 5 INLET ID 13 02250220 323 1 PIPE EXHAUST TO CEM 14 02250220 466 1 GROMMET RUB 1 375X1 875X 1875 15 02250220 467 1 GROMMET RUB 1 375 X 1 75 X 5 16 02250220 547 1 PIPE EXHAUST TO CEM 17...

Page 19: ...CLAMP SEAL 5 46 250025 635 13 CLAMP TUBE RUBR CTD 7 8 DIA 47 408300 003 5 CLAMP HOSE O D 750 48 408300 004 18 CLAMP HOSE O D 875 49 408300 005 1 CLAMP HOSE O D 1 062 50 825305 283 1 NUT HEX FLGD PLTD...

Page 20: ...HD ORFS 7 16 X 3 8 74 884406 056 1 CONNECTOR STR THD ORFS 9 16 X 3 8 75 884408 025 2 CONNECTOR STR THD ORFS 7 16 X 1 2 76 884408 056 4 CONNECTOR STR THD ORFS 9 16 X 1 2 77 888708 056 1 ELBOW ST THD OR...

Page 21: ...1600H T4F CAT Perkins Addendum 4 Drawings Notes 02250251 632 R01 Subject to EAR ECCN EAR99 and related export control restrictions 21...

Page 22: ...4 Drawings 1600H T4F CAT Perkins Addendum 02250251 632 R01 22 Subject to EAR ECCN EAR99 and related export control restrictions 4 2 Exhaust pipe 5 inches 02250250 766 R02...

Page 23: ...COUPLING BOSS EXH M20 Drawing notes 1 MARK TAG COMPONENT cONTAINER WITH SULLAIR PART NUMBER AND REVISION 2 TUBE CUT OFF TO BE SQUARE TO O D WITHIN 3 DEGREES MAXIMUM 3 LIGHTLY DEBURR TUBE ENDS INTERNAL...

Page 24: ...4 Drawings 1600H T4F CAT Perkins Addendum 02250251 632 R01 24 Subject to EAR ECCN EAR99 and related export control restrictions 4 3 Exhaust pipe tail 5 inches 02250250 767 R01 sh1...

Page 25: ...1600H T4F CAT Perkins Addendum 4 Drawings 02250251 632 R01 Subject to EAR ECCN EAR99 and related export control restrictions 25 4 3 Exhaust pipe tail 5 inches 02250250 767 R01 sh2...

Page 26: ...2250250 767 01 1 PIPE EXHST TAIL 5 0 OD LONG 2 02250250 767 03 1 COUPLING 1 4 NPT Drawing notes 1 MARK TAG COMPONENT cONTAINER WITH SULLAIR PART NUMBER AND REVISION 2 TUBE CUT OFF TO BE SQUARE TO O D...

Page 27: ...1600H T4F CAT Perkins Addendum 4 Drawings Notes 02250251 632 R01 Subject to EAR ECCN EAR99 and related export control restrictions 27...

Page 28: ...4 Drawings 1600H T4F CAT Perkins Addendum 02250251 632 R01 28 Subject to EAR ECCN EAR99 and related export control restrictions 4 4 Discharge system aftercooled filtered with CMS 02250243 968 R00 sh1...

Page 29: ...1600H T4F CAT Perkins Addendum 4 Drawings 02250251 632 R01 Subject to EAR ECCN EAR99 and related export control restrictions 29 4 4 Discharge system aftercooled filtered with CMS 02250243 968 R00 sh2...

Page 30: ...4 Drawings 1600H T4F CAT Perkins Addendum 4 4 Discharge system aftercooled filtered with CMS 02250251 632 R01 30 Subject to EAR ECCN EAR99 and related export control restrictions 02250243 968 R00 sh3...

Page 31: ...E ASSEMBLY DISCH TEE 1600 13 02250219 531 1 ELBOW STL 3 DISCHARGE 1600G 14 02250219 537 1 TUBE STEEL 3 DISCHARGE 1600G 15 02250219 545 1 PIPE ASSEMBLY ACF DISCH 1600 16 02250219 554 1 SUB ASSEMBLY MOD...

Page 32: ...ASHER SPRLOCK REG PLTD 3 8 34 837808 125 4 WASHER SPRLOCK REG PLTD 1 2 35 837810 156 6 WASHER SPRLOCK REG PLTD 5 8 36 866506 337 4 NUT HEX 3 8 16 PLT 37 866900 010 1 PLUG PIPE 1 4 3000 STL PLT 38 8673...

Page 33: ...1600H T4F CAT Perkins Addendum 4 Drawings Notes 02250251 632 R01 Subject to EAR ECCN EAR99 and related export control restrictions 33...

Page 34: ...4 Drawings 1600H T4F CAT Perkins Addendum 02250251 632 R01 34 Subject to EAR ECCN EAR99 and related export control restrictions 4 5 Drains aftercooled filtered with CMS 02250243 970 R00...

Page 35: ...02250244 060 2 SUPPORT BRACKET CENT DRAIN 13 02250249 754 1 HOSE MP 3 16 ID X 16 OAL 14 02250250 820 1 HOSE MP 3 16 ID X 172 OAL 15 02250250 828 1 NIPPLE PIPE HEX 1 2 X 1 4 SOLID 16 02250250 838 1 SUB...

Page 36: ...E HEX 3 4 X 1 2 PLT 36 868516 100 1 NIPPLE PIPE HEX 1 X 1 PLT 37 870608 012 2 CONNECTOR 90D STRXJIC 3 4 X 1 1 16 38 874804 004 1 CROSS FEMALE PIPE NPTF 1 4 39 884305 075 20 SCREW HEX SER WASH 5 16 18X...

Page 37: ...tate of California to cause cancer and birth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do...

Page 38: ...ons are subject to change without prior notice Subject to EAR ECCN EAR99 and related export control restrictions Sullair LLC 1 Sullair Way Michigan City IN 46360 USA www sullair com 1 800 SULLAIR USA...