Section 4
INSTALLATION
25
4.1 MOUNTING OF COMPRESSOR
A foundation or mounting capable of supporting the
weight of the compressor, and rigid enough to main-
tain the compressor frame level and the compres-
sor in alignment is required. The compressor frame
must be leveled and secured with foundation bolts,
and full uniform contact must be maintained
between the frame and foundation. It is recom-
mended that the frame be grouted to the founda-
tion. The compressor unit and driver must be
aligned after installation as specified in this
Operator’s Manual. No piping loads shall be trans-
mitted to the compressor or the cooling package at
the external connections.
4.2 VENTILATION AND COOLING
For air-cooled compressors, select a location to
permit sufficient unobstructed air flow in and out to
the compressor to keep the operating temperature
stable. The minimum distance that the compressor
should be from surrounding walls is 4 feet/1.22m.
To prevent excessive ambient temperature rise, it is
imperative to provide adequate ventilation.
For water-cooled compressors, it is necessary to
check the cooling water supply. The water system
must be capable of supplying the following flows:
MODEL-HP/KW
WATER FLOW (GPM)
LS20T-250- 250HP/186KW
40
LS20T-300- 300HP/224KW
48
LS20T-350- 350HP/261KW
65
Water flow requirements are based on 80°F to 85°F
(27°C to 29°C) water inlet temperature.
Recommended water pressure range is 40 to 75
psig (2.8 to 5.2 bar). Water flow rates will vary with
operating conditions. For rates based on criteria
other than that listed, consult your local Sullair
representative.
Table 4-1 Ventilation Requirements
indicates the
ventilation requirements necessary to keep the
compressor running at a normal operating temper-
ature. The fan air requirement is the volume of air
which must flow through the compressor for proper
ventilation. The specified heat rejection requirement
is the amount of heat that is radiated by the com-
pressor. This heat must be removed to assure a
normal operating temperature. With air-cooled com-
pressors it is possible to use this heat for space
heating, providing excessive pressure drop is not
created across the fan. Consult a Sullair office for
assistance in utilizing this heat.
DO NOT
install a water-cooled or an air-
cooled/aftercooled compressor without adequate
freeze protection where it will be exposed to tem-
perature less than 32ºF(0ºC).
4.3 SERVICE AIR PIPING
Service air piping should be installed as shown in
Figure
, which shows a typical arrangement. A
shut-off valve should be installed to isolate a com-
pressor from the service line if required. Also notice
that the service line should be equipped with water
legs and condensate drains throughout the system.
“The Plastic Pipe Institute recommends against
the use of thermoplastic pipe to transport com-
pressed air or other compressed gases in
exposed above ground locations, e.g. in exposed
plant piping.” (I)
LLL-4-46 fluid should not be used with PVC piping
systems. It may affect the bond at cemented joints.
Certain other plastic materials may also be affect-
ed.
(I) Plastic Pipe Institute, Recommendation B,
Adopted January 19, 1972.
4.4 COUPLING ALIGNMENT CHECK
In preparation for the factory test, the coupling sup-
plied with your compressor is properly aligned for
operation. The motor is flange-mounted to the com-
pressor unit adapter. Therefore, it is not necessary
to check this alignment, unless high vibration is
noticed.
4.5 FLUID LEVEL CHECK
Your air compressor is also supplied with the prop-
er amount of fluid. However, it is necessary to check
the fluid level at installation. The level is checked by
looking at the sight glass located on the sump. If the
sump is properly filled, the coolant level MAX
should fill minimum 1/2 of the bottom sight glass
when the compressor is running, or 1/2 top sight
glass when compressor is off.
4.6 ELECTRICAL PREPARATION
Interior electrical wiring is performed at the factory.
Required customer wiring is minimal, but should be
done by a qualified electrician in compliance with
Table 4-1 Ventilation Requirements
WATER COOLED OR REMOTE COOLED
COMPRESSOR PACKAGE
HEAT
VENT FAN
MOTOR
REJECTION
FLOW (II)
MODEL
HP/KW
BTU/HR CFM
LS20T-250
250/186
63,600
2,800
LS20T-300
300/224
84,000
2,800
LS20T-350
350/261
99,000
2,800
(I)
Applicable to air-cooled models only.
(II)
Applicable to compressors with enclosure.
Summary of Contents for LS-20T
Page 6: ......
Page 20: ...Section 2 DESCRIPTION 14 Figure 2 4A Control System Diagram Functional Components...
Page 21: ...Section 2 DESCRIPTION 15 Figure 2 4B Control System Diagram START...
Page 22: ...Section 2 DESCRIPTION 16 Figure 2 4C Control System Diagram MODULATION...
Page 23: ...Section 2 DESCRIPTION 17 Figure 2 4D Control System Diagram FULL LOAD...
Page 24: ...Section 2 DESCRIPTION 18 Figure 2 4E Control System Diagram UNLOAD...
Page 26: ...NOTES 20...
Page 30: ...NOTES 24...
Page 34: ...NOTES 28...
Page 42: ...NOTES 36...
Page 46: ...NOTES 40...
Page 49: ...NOTES 43...
Page 50: ...Section 9 ILLUSTRATIONS AND PARTS LIST 44 02250137 909R00 9 3 MOTOR FRAME COMPRESSOR AND PARTS...
Page 52: ...Section 9 ILLUSTRATIONS AND PARTS LIST 46 02250137 907R03 9 4 AIR INLET SYSTEM...
Page 54: ...Section 9 ILLUSTRATIONS AND PARTS LIST 48 02250137 907R03 9 4 AIR INLET SYSTEM...
Page 56: ...Section 9 ILLUSTRATIONS AND PARTS LIST 50 02250138 702R00 9 5 AIR INLET SUB ASSEMBLY...
Page 58: ...Section 9 ILLUSTRATIONS AND PARTS LIST 52 02250137 908R00 9 6 WATER COOLING SYSTEM...
Page 60: ...Section 9 ILLUSTRATIONS AND PARTS LIST 54 02250137 910R01 9 7 AIR PIPING SYTEM...
Page 62: ...Section 9 ILLUSTRATIONS AND PARTS LIST 56 02250137 912R01 9 8 FLUID PIPING SYSTEM...
Page 64: ...Section 9 ILLUSTRATIONS AND PARTS LIST 58 02250139 798R00 9 9 WATER PIPING SYSTEM...
Page 66: ...Section 9 ILLUSTRATIONS AND PARTS LIST 60 02250137 911R01 9 10 DISCHARGE SYSTEM...
Page 68: ...Section 9 ILLUSTRATIONS AND PARTS LIST 62 02250137 911R01 9 10 DISCHARGE SYSTEM...
Page 70: ...Section 9 ILLUSTRATIONS AND PARTS LIST 64 02250137 911R01 9 10 DISCHARGE SYSTEM...
Page 72: ...Section 9 ILLUSTRATIONS AND PARTS LIST 66 02250137 914R02 9 11 CONTROL START SYSTEM...
Page 74: ...Section 9 ILLUSTRATIONS AND PARTS LIST 68 02250137 914R02 9 11 CONTROL START SYSTEM...
Page 76: ...Section 9 ILLUSTRATIONS AND PARTS LIST 70 9 12 CONTROL PANEL 02250138 633R00...
Page 78: ...Section 9 ILLUSTRATIONS AND PARTS LIST 72 9 13 ENCLOSURE 02250138 672R00...
Page 80: ...Section 9 ILLUSTRATIONS AND PARTS LIST 74 9 13 ENCLOSURE 02250138 672R00...
Page 82: ...Section 9 ILLUSTRATIONS AND PARTS LIST 76 9 14 DECAL GROUP...
Page 84: ...Section 9 ILLUSTRATIONS AND PARTS LIST 78 9 14 DECAL GROUP...
Page 86: ...Section 9 ILLUSTRATIONS AND PARTS LIST 80 9 14 DECAL GROUP...
Page 88: ...Section 9 ILLUSTRATIONS AND PARTS LIST 82 9 15 DECAL LOCATION OPEN MODEL...
Page 90: ...Section 9 ILLUSTRATIONS AND PARTS LIST 84 9 16 DECAL LOCATION ENCLOSED MODEL...
Page 92: ...Section 9 ILLUSTRATIONS AND PARTS LIST 86 9 17 DECAL LOCATION CONTROL BOX...
Page 94: ...Section 9 ILLUSTRATIONS AND PARTS LIST 88 9 18 WIRING DIAGRAM LS20T 525 PSIG 02250137 917R01...
Page 95: ...NOTES 89...