Section 4
INSTALLATION
35
4.1 MOUNTING OF COMPRESSOR
A foundation or mounting capable of supporting the
weight of the compressor, and rigid enough to main-
tain the compressor frame level and the compres-
sor in alignment is required. The compressor frame
must be leveled and secured with foundation bolts,
and full uniform contact must be maintained
between the frame and foundation. It is recom-
mended that the frame be grouted to the founda-
tion. The compressor unit and driver must be
aligned after installation as specified in the
Operator’s Manual. No piping loads shall be trans-
mitted to the compressor or the cooling package at
the external connections.
4.2 VENTILATION AND COOLING
For air-cooled compressors, select a location to
permit sufficient unobstructed air to flow in and out
of the compressor cooling package to keep the
operating temperature stable. The minimum dis-
tance that the compressor should be from sur-
rounding walls is three (3) feet (914mm). To prevent
excessive ambient temperature rise, it is imperative
to provide adequate ventilation.
For water-cooled compressors, it is necessary to
check the cooling water supply. The water system
must be capable of supplying the following flows:
MODEL-HP/KW
WATER FLOW (GPM)
TS-32S 400/ 298KW
87
TS-32S 450/ 336KW
87
TS-32S 500HP/ 373KW
106
TS-32S 600HP/ 447KW
129
Water flow requirements are based on 80°F
(29°C) water inlet temperature.
Recommended water pressure range is 40 to 75
psig (2.8 to 5.2 bar). For water flow rates based
on criteria other than that listed, consult your
local Sullair representative.
Table 4-1 Ventilation Requirements
below indicates
the ventilation requirements necessary to keep the
compressor running at a normal operating temper-
ature. The fan air requirement is the volume of air
which must flow through the compressor and/or
cooling package for proper ventilation. The speci-
fied heat rejection requirement is the amount of
heat that is radiated by the compressor. This heat
must be removed to assure a normal operating tem-
perature. With air-cooled compressors it is possible
to use this heat for space heating, providing exces-
sive pressure drop is not created across the fan.
Consult a Sullair office for assistance in utilizing this
heat.
DO NOT
install a water-cooled or an air-
cooled/aftercooled compressor without adequate
freeze protection where it will be exposed to tem-
perature less than 32°F(0°C).
4.3 SERVICE AIR PIPING
Service air piping should be installed as shown in
Figure
. A shut-off valve should be installed to
isolate a compressor from the service line if
required. Also notice that the service line should be
equipped with water legs and condensate drains
throughout the system.
4.4 COUPLING ALIGNMENT CHECK
In preparation for the factory test, the coupling sup-
plied with your compressor is properly aligned for
operation. After the compressor package has been
mounted to a foundation, it is necessary to recheck
the coupling alignment. Refer to Coupling
Alignment procedure explained in the Maintenance
section of this manual.
4.5 FLUID LEVEL CHECK
Your air compressor is also supplied with the prop-
er amount of fluid. However, it is necessary to
check the fluid level at installation. The level is
checked by looking at the sight glass located on the
sump. If the sump is properly filled, the coolant level
Table 4-1 Ventilation Requirements
WATER COOLED OR REMOTE COOLED
AIR-COOLED (I)
COMPRESSOR PACKAGE
COOLING PACKAGE
VENTILATION AIR
HEAT REJECTION
VENT FAN FLOW (II)
HEAT REJECTION
AIR FLOW
MODEL
MOTOR HP/KW
BTU/HR
CFM
BTU/HR
CFM
TS-32S-400
400/298
91,000
8300
1,137,000
28,500
TS-32S-450
450/336
97,000
8300
1,214,000
30,000
OIL
AFTER
OIL
AFTER
COOLER
COOLER
COOLER
COOLER
TS-32S-500
500/373
115,000
8300
1,092,000
239,000
28,500
16,000
TS-32S-600
600/447
130,000
8300
1,293,000
328,000
28,500
16,000
(I)
Applicable to air-cooled models only.
(II)
Applicable to compressors with enclosure.
Summary of Contents for TS-32S
Page 16: ...Section 2 DESCRIPTION 10 Figure 2 3A Compressor Cooling and Lubrication System Air cooled...
Page 17: ...Section 2 DESCRIPTION 11 Figure 2 3B Compressor Cooling and Lubrication System Water cooled...
Page 18: ...Section 2 DESCRIPTION 12 Figure 2 4A Compressor Discharge System Air cooled...
Page 19: ...Section 2 DESCRIPTION 13 Figure 2 4B Compressor Discharge System Water cooled...
Page 20: ...Section 2 DESCRIPTION 14 Figure 2 5A Control System START Typical...
Page 21: ...Section 2 DESCRIPTION 15 Figure 2 5B Control System MODULATION Typical...
Page 22: ...Section 2 DESCRIPTION 16 Figure 2 5C Control System UNLOAD Typical...
Page 23: ...Section 2 DESCRIPTION 17 Figure 2 5D Control System FULL LOAD Typical...
Page 27: ...Section 3 SPECIFICATIONS 21 NOTES...
Page 40: ...34 NOTES...
Page 48: ...42 NOTES...
Page 60: ...54 NOTES...
Page 63: ...57 NOTES...
Page 72: ...Section 8 ILLUSTRATIONS AND PARTS LIST 66 8 5 AIR INLET SYSTEM 02250135 499R01...
Page 114: ...Section 8 ILLUSTRATIONS AND PARTS LIST 108 02250135 534R03 8 20 SUMP AND PARTS...
Page 116: ...Section 8 ILLUSTRATIONS AND PARTS LIST 110 02250135 534R03 8 20 SUMP AND PARTS...
Page 118: ...Section 8 ILLUSTRATIONS AND PARTS LIST 112 02250134 158R00 8 21 SULLICON CONTROL...
Page 120: ...Section 8 ILLUSTRATIONS AND PARTS LIST 114 8 22 COMPRESSOR SPIRIAL VALVE ACTUATOR...
Page 124: ...Section 8 ILLUSTRATIONS AND PARTS LIST 118 02250135 643R05 8 24 PNEUMATIC CONTROLS...
Page 126: ...Section 8 ILLUSTRATIONS AND PARTS LIST 120 02250135 643R05 8 24 PNEUMATIC CONTROLS...
Page 128: ...Section 8 ILLUSTRATIONS AND PARTS LIST 122 02250135 643R05 8 24 PNEUMATIC CONTROLS...
Page 134: ...Section 8 ILLUSTRATIONS AND PARTS LIST 128 8 27 CONTROL BOX WYE DELTA TYPICAL 02250122 516R08...
Page 140: ...Section 8 ILLUSTRATIONS AND PARTS LIST 134 02250133 674R04 8 30 ENCLOSURE AIR COOLED...
Page 142: ...Section 8 ILLUSTRATIONS AND PARTS LIST 136 02250133 674R04 8 30 ENCLOSURE AIR COOLED...
Page 144: ...Section 8 ILLUSTRATIONS AND PARTS LIST 138 02250133 675R04 8 31 ENCLOSURE WATER COOLED...
Page 146: ...Section 8 ILLUSTRATIONS AND PARTS LIST 140 02250133 675R04 8 31 ENCLOSURE WATER COOLED...
Page 148: ...Section 8 ILLUSTRATIONS AND PARTS LIST 142 8 32 DECALS...
Page 150: ...Section 8 ILLUSTRATIONS AND PARTS LIST 144 8 32 DECALS...
Page 152: ...Section 8 ILLUSTRATIONS AND PARTS LIST 146 8 32 DECALS...
Page 154: ...Section 8 ILLUSTRATIONS AND PARTS LIST 148 8 33 DECAL LOCATIONS...
Page 156: ...Section 8 ILLUSTRATIONS AND PARTS LIST 150 8 34 DECAL LOCATIONS AIR COOLED ENCLOSURE TYPICAL...
Page 158: ...Section 8 ILLUSTRATIONS AND PARTS LIST 152 8 35 DECAL LOCATIONS WATER COOLED ENCLOSURE TYPICAL...
Page 160: ...Section 8 ILLUSTRATIONS AND PARTS LIST 154 8 36 DECAL LOCATIONS CONTROL BOX...
Page 162: ...Section 8 ILLUSTRATIONS AND PARTS LIST 156 8 37 DECAL LOCATIONS AFTER COOLER...
Page 171: ...NOTES...