Sullivan-Palatek D110PKU User Manual Download

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MAINTENANCE

In order to prevent sparks from accidental short-circuiting, first disconnect the earth cable (-) from the
battery and reconnect it last.

Ensure that the engine, air end, oil, coolant, muffler and muffler housing are completely cooled down.

Always use suitable tools and clamping devices. Make sure they are in good condition and that you know

how to use them.

After engine repair, reinstall all the protection devices and remove all repair tools that have been used.

CAUTION!

Use ONLY correct tools to rotate the engine by hand. Do not attempt to rotate the engine by pulling

or prying on the cooling fan and the V-belt. This practice might result in serious injuries or early

deterioration of the fan and the belt.

6.2

WEATHER-ALL

™

COMPRESSOR LUBRICANT

All of Sullivan-Palatek’s portable air compressors are initially filled with Sullivan-Palatek’s WEATHER-ALL

compressor fluid at factory. This custom-formulated, multi-viscosity 5W-20 lubricant is specifically designed
for long life under severe, demanding conditions. Maximum protection against scuffing and wear to bearings

and rotors, and wear-control for steel and brass parts when operating at maximum pressure ratings results

in extended compressor life. Extensive testing has shown this fluid exhibits excellent resistance to foaming,
oil oxidation and corrosion of yellow metals and limits rust of ferrous metals.

This synthesized hydrocarbon-based fluid provides quick water separation which enhances equipment

protection in wet and humid service environments. It offers an excellent viscosity index of 180 as well as low
pour point of -40°F.

Sullivan-Pallatek strongly advises the continued use of WEAThER-ALL to ensure optimal compressor

performance, and lower equipment maintenance costs.

LUbRICANT SPECIFICATIONS

ISO Viscosity Grade

Normal Service Life

1000 hours*

SAE Viscosity Grade

5W-20

Viscosity Index

180

Viscosity, cst. 210°F

50 SUS

Pour Point

-40°C / -40°F

Viscosity, cst. 100°F

170 SUS

Flash Point

199°C

NOTE!

These values are not intended for use in preparing specifications.

*Service life is only a guideline for typical oil life if temperature is the only variable to be considered. Many

variables affect the oil life, i.e. environmental impact from various gases, dust and dirt, compressor short
cycling, etc.

Sullivan-Palatek recommends oil sampling as the best guide for your fluid change interval.

Changing

fluid once a year my not be adequate or it can be excessive. For this reason an hourly service on lubricants

is merely a guide. Please consult your factory-trained servicing distributor for questions concerning your
lubricant life and Sullivan-Palatek’s lubricant sampling program.

6.3

COMPRESSOR LUBRICATION

Change oil at least once a year, even if the normal oil change period in hours has not yet been reached.

CAUTION!

Never mix synthetic lubricants with hydrocarbon lubricants. Never mix synthetic lubricants

manufactured from different base products. Severe damage to the compressor system may result.

Contamination of non-detergent mineral oils with traces of ATF, or detergent motor oils, may lead to
problems such as foaming and plugging of filters, orifices, and lines. Lubricant manufacturers include a
variety of additives in the blending process to enhance lubrication, product life and performance. Mixing
different types or brands of lubricants is not recommended due to the possibility of a dilution of the
additives or a reaction between additives of different types.

Environmental conditions in the area of compressor operation such as the presence of reactive gases or

vapors in the air may lead to chemical changes and premature degradation of the lubricant. The useful life of
synthetic lubricants may extend the normally recommended drain and replace period; however, the user is

encouraged to closely monitor the lubricant condition and to participate in an oil analysis program with the

fluid supplier (see

6.4 Oil Sample for Analysis on page 26

). When ambient conditions exceed those noted, or

if conditions warrant use of “extended life” lubricants, contact Sullivan-Palatek for a recommendation.

6.3.1 CHECK

The oil level should be checked daily.

Shut down the compressor (or check before the compressor is turned on).