Sullivan-Palatek D110PKU User Manual Download

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PARTS CATALOG

TOPICS IN THIS SECTION:

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Parts Drawings

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Fasteners

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Recommended Spare Parts

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Service Kit

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Engine Assembly

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Mounting Assembly

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Engine To Frame Assembly

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battery Assembly

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Exhaust Assembly

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Compressor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inlet Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Filter Assembly

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Receiver Assembly

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Receiver Assembly to Frame

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Control Tubing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

Cooling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

Cooling Assembly Attachment to Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Cooling System, Hoses and Recovery Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

oil Filter and Discharge hose Assembly

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

Fuel Tank Assembly

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument Panel Assembly

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Canopy Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Canopy Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

Lifting Bail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Crossmember Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Light Package

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Fender Installation

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Axle and Wheel Assembly

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[OPTION] Skid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for D110PKU

Page 1: ...D110PKU KUBOTA DIESEL ENGINE TIER 4 FINAL USER MANUAL WHEEL MOUNTED PORTABLE COMPRESSOR 110 CFM Document 05018730 0249 01 Issued January 31 2019 ...

Page 2: ...re reference when contacting the factory for service or parts Model Number Serial Number DISCLAIMER Although this manual is checked for conformity with the machines described we cannot guarantee that all errors will be excluded Necessary corrections will be made in future editions of this manual This manual is subject to change without notice REVISION HISTORY DATE SECTION S DESCRIPTION 00 2018 09 ...

Page 3: ... Sullivan Palatek authorized repair facility iii pay all costs of returning failed parts to Sullivan Palatek iv pay shipping costs for replacement parts v pay reasonable travel expenses for field repairs performed at purchaser s request and vi pay the costs of investigating performance complaints that are not covered by this warranty Exclusions and Limitations Air end seals are not warranted Engin...

Page 4: ......

Page 5: ...essor such as application data dimensional drawings and wiring diagrams SECTION 3 COMPONENT DESCRIPTION This section contains information about how the different systems and components function within an air compressor SECTION 4 TRANSPORTING AND LOCATING This section contains instructions and safety guidelines for transporting and locating a portable air compressor SECTION 5 OPERATION This section...

Page 6: ...vi About This Manual ...

Page 7: ... 3 Compressor Cooling 11 3 4 Separator 11 3 5 Compressor Fluid 11 3 6 Capacity Control System 11 4 TRANSPORTING AND LOCATING 13 4 1 Receiving 14 4 2 Lifting 14 4 3 Drawbars and Brake Actuators 14 4 4 Preparing to Tow 15 4 5 Towing 15 4 6 Parking or Locating Compressor 16 5 OPERATION 17 5 1 General Operating Safety 18 5 2 Preparing for Initial Start Up 18 5 3 Normal Starting 19 5 4 Usage 19 5 5 Nor...

Page 8: ... Idle Speed Difficult To Set After Full Load Speed Has Been Set 35 7 15 Engine Stalls When Air Demand Is Low 35 7 16 Compressor Oil Leaking in Control Lines Orifices 35 8 PARTS CATALOG 37 8 1 Ordering Parts 38 8 2 Parts Drawings 38 8 3 Fasteners 38 8 4 Recommended Spare Parts 39 8 5 Service Kit 39 8 6 Engine Assembly 40 8 7 Engine Mounting Assembly 42 8 8 Engine To Frame Assembly 44 8 9 Battery As...

Page 9: ...rts 3 Toxic and Irritating Substances 4 Hot Surfaces Sharp Edges Sharp Corners and Vacuum 4 Electrical Shock 4 Entrapment 4 CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm ...

Page 10: ...rized circuit Do NOT try to detect pressure leaks with your hands It is not always possible to identify a leak from a tiny hole Use a piece of paper or wood to locate a suspected leakage Wear safety glasses when detecting leaks Oil fuel or compressed air can cause injuries Fluid leaking under pressure has enough force to penetrate under the skin and cause serious bodily injuries Do not open sump r...

Page 11: ...of ignition Always avoid electrical parts when washing the compressor 1 3 3 COMBUSTIBLES Prior to welding or making weld repairs on the compressor remove any acoustical material or other material that may be damaged by heat or that may support combustion Remove and isolate negative battery cable Do not operate compressor under low overhanging leaves or permit leaves and foliage to contact hot exha...

Page 12: ... eyes wash eyes with large quantities of clean water for at least 15 minutes Medical attention should be obtained immediately If swallowed induce vomiting by administering a tablespoon of salt in a glass of clean warm water until vomit is clear then administer two teaspoons of baking soda in a glass of clean water Lay down and cover eyes to exclude light Seek medical assistance Do not store airlin...

Page 13: ...5 2 SPECIFICATIONS TOPICS IN THIS SECTION Technical Data 6 Dimensions 7 ...

Page 14: ... 1 7 gallons 6 5 L Total Volume of Receiver Tank 4 gallons 15 L ENGINE Type Diesel Engine Make Kubota Engine Model D1105 Number of Cylinders 3 Horsepower Rated RPM 24 3 hp 18 1 kW Maximum Operating Speed 3000 RPM 0 50 Minimum Operating Speed 1750 RPM Engine Oil Sump Capacity 1 gallons 3 78 L Fuel Tank Capacity 6 3 gallons 23 8 L Cooling System Capacity 2 gallons 7 5 L WEIGHTS AXLE MOUNTED Total we...

Page 15: ...ications 2 2 DIMENSIONS 38 5 inches 980 mm 29 5 inches 750 mm 113 7 inches 2888 mm 52 inches 1320 mm 60 inches 1514 mm Figure 2 1 WHEEL MOUNTED AND SKID MOUNTED DIMENSIONS 46 6 inches 1185 mm 52 inches 1320 mm ...

Page 16: ...8 Specifications ...

Page 17: ...9 3 COMPONENT DESCRIPTION TOPICS IN THIS SECTION Compressor Package 10 Engine Shutdown Protection 10 Compressor Cooling 11 Separator 11 Compressor Fluid 11 Capacity Control System 11 ...

Page 18: ...COMPRESSOR COMPONENTS 3 2 ENGINE SHUTDOWN PROTECTION The Safety Relief Valve 15 is located on the Separator Receiver Tank 6 When a fault occurs the engine will shut down when one of three safety devices are triggered by the Engine Stop Solenoid 14 The battery charge lamp on the instrument panel then lights up to indicate a fault These safety devices protect the engine and compressor against the ri...

Page 19: ... of compression 2 It seals the leakage paths between the rotor and the stator and also between the rotors themselves 3 It acts as a lubricating film between the rotors allowing one rotor to directly drive the other which is an idler 3 6 CAPACITY CONTROL SYSTEM The control system is designed to match air supply to air demand and to prevent excessive discharge pressure when the compressor is operati...

Page 20: ... shutdown It is closed when the compressor is in operation however at shutdown the inlet valve closes the unit becomes pressurized and sends a pressure pulse to open the normally closed blowdown valve 3 6 4 START STOP RUN VALVE The start run valve is used to bypass the compressor pressure regulator valve This results in reduced load and reduced engine speed at start up Once the engine is warmed up...

Page 21: ...13 4 TRANSPORTING AND LOCATING TOPICS IN THIS SECTION Receiving 14 Lifting 14 Drawbars and Brake Actuators 14 Preparing to Tow 15 Towing 15 Parking or Locating Compressor 16 ...

Page 22: ...pment If you are unsure of the weight then weigh the compressor before lifting Make sure lifting hook has a functional safety latch or equivalent and is fully engaged before lifting compressor from the ground Support the compressor by using slings under the main frame with appropriate spreader bars when airlifting the machine Lift only in full compliance with OSHA Standards 29 CFR 1910 subpart N a...

Page 23: ...ments do not interfere with or restrict motion of any part of the compressor Make sure chain length and if provided brake and electrical interconnections have sufficient slack to prevent strain when turning and maneuvering All chains and connections must be supported so they cannot drag or rub on road terrain or towing vehicle surfaces Dragging or rubbing of this equipment will cause wear resultin...

Page 24: ...to cause the prevailing wind to direct the exhaust fumes and radiator heat away from the compressor air inlet openings and to prevent ingestion of dust and debris from the work site Set parking brakes and disconnect breakaway switch cable and all other interconnecting electrical and break connections if provided Block or chock both sides of all wheels Block or chock both sides of drawbar stabilize...

Page 25: ...ION General Operating Safety 18 Preparing for Initial Start Up 18 Normal Starting 19 Usage 19 Normal Stopping 19 Emergency Stop 19 Low Fuel 20 Operating Under Extreme Conditions 20 Pneumatic Tools Application 20 Jump Starting Battery 21 ...

Page 26: ...ngine Manual 3 Check the radiator coolant level Also if the machine will be exposed to sub freezing temperatures check the specific gravity to ascertain the freezing point of the coolant Be sure to tighten the radiator pressure cap securely after filling up 4 Fill the fuel tank with fuel recommended in the Engine Manual Do not use unapproved containers e g buckets bottles or jars Use fuel storage ...

Page 27: ...e RUN position to obtain a stabilized pressure between 90 to 100 psi NOTE If the engine stops do not attempt to restart with the oil receiver under pressure 5 4 USAGE 1 Check that the compressor Service Valve 2 is closed and connect the supply hose to the valve Slowly open the Service Valve to purge any water present 2 Shut the valve before connecting to any tools 3 Slowly open the valve when read...

Page 28: ...l more frequently 5 8 3 DUSTY OR SANDY AREAS When possible wet down the area surrounding the operating site to keep dust and blowing sand to a minimum Inspect air filters before each operating shift or daily Keep radiator and oil cooler clean Check daily and wash or blow clean as needed WARNING Check the compressor sump oil level only when the compressor is not operating and system is completely r...

Page 29: ...ly with water immediately and seek medical attention NOTE The following instructions are for single battery 12 VDC starting systems only Make sure both compressor and starting vehicle have the ignition OFF before connecting the jumper cables 1 Remove all vent caps from the battery or batteries in the compressor Do not permit dirt or foreign matter to enter the open cells CAUTION Remove vent caps o...

Page 30: ...red 12 If compressor engine starting motor will not crank after repeated attempts or the battery is still dead after running the compressor for over an hour not taking charge then the battery must be replaced 13 Move starting vehicle away from compressor ...

Page 31: ...intenance 24 WEATHER ALL Compressor Lubricant 25 Compressor Lubrication 25 Oil Sample for Analysis 26 Compressor Oil Filter 27 Air Oil Separator 28 Air Filter 28 Radiator 29 Engine Lubrication 29 Compressor Undercarriage 29 Compressor Belts 30 ...

Page 32: ...d pre filter x x Check the control functioning speed and pressure x Clean engine radiator and compressor cooler core x 6 8 Clean separator dip tube mesh strainer x 6 6 Lubricate hinge points x Check tire pressure and tightness of wheel nuts x Change air filter element or as needed x 6 7 Check cooler hoses and hose clamps x 6 8 Change separator oil and element or as needed x 6 6 Change compressor d...

Page 33: ...tended for use in preparing specifications Service life is only a guideline for typical oil life if temperature is the only variable to be considered Many variables affect the oil life i e environmental impact from various gases dust and dirt compressor short cycling etc Sullivan Palatek recommends oil sampling as the best guide for your fluid change interval Changing fluid once a year my not be a...

Page 34: ...pletely drained to reduce potential contamination Oil is added at the fill plug on the side of the sump tank WARNING Do not attempt to drain water remove the oil level fill plug or break any connection in the air or oil system until all the pressure has been relieved Check by manually opening the sump pressure relief valve Serious injury or death may result if this warning is not followed 6 4 OIL ...

Page 35: ... the report 6 5 COMPRESSOR OIL FILTER Replace the oil filter element once after the first 50 hours of operation then every 200 hours Replace more frequently in extreme operation conditions such as high temperatures low temperatures or high humidity 6 5 1 INSPECTION The compressor oil filter should be checked daily to make sure it has the proper element and it is properly installed and not leaking ...

Page 36: ...rmined by the filling hole so it cannot be overfilled See Fig 6 4 6 7 AIR FILTER Check daily every 10 hours of operation or on rent return Replace every 200 hours or more frequently in dusty conditions CAUTION Since the air cleaner used on this engine is a dry type never apply oil to it 6 7 1 CLEANING AND REMOVAL 1 Open the evacuator valve not shown located on bottom of Filter Cap 3 once a week un...

Page 37: ...ay damage the fins or the water manifold It might also cause a fluid leakage and reduce cooler efficiency 2 Circulate a cleaning agent to clean the inside of the radiator system to remove scale sediments 6 8 4 INSTALLATION 1 Fill cooler with fresh coolant WARNING Do not mix different types of engine coolant Such a mixture can initiate a chemical reaction generating harmful products The coolant is ...

Page 38: ...ect tension is flexion of 0 16 inch when applying 9 lbs of pressure onto the middle of the belt 3 If tension is inadequate unscrew the bolts which fix the air end and adjust the belt tension nut on the side of the air end until the tension of the belt matches the acceptable limit 4 Replace the belts if damaged If the belt is loose or damaged it could result in overheating or insufficient load Figu...

Page 39: ...l Level Is Decreasing Excessively 33 Oil In Service Line 34 Engine Does Not Accelerate Or Will Not Maintain Full Load Speed 34 Separator Plugging 34 Engine Speed Control Lever Does Not Move To Idle Position With Service Valves Closed 34 Engine Speed Control Lever Does Not Move To Full Speed With Air Demand 35 Full Load Speed Cannot Be Obtained 35 Idle Speed Difficult To Set After Full Load Speed H...

Page 40: ...y engine stop solenoid Check and replace if necessary Broken hoses or oil lines Repair Replace any broken hoses or oil lines Loose or broken wires Repair Replace any loose or broken wires Water temperature switch open Check the engine coolant level Add as needed Clean the coolers Check the fan belt tension Adjust or replace as needed Refer to Engine Manufacturer s manual High compressor discharge ...

Page 41: ...mpressor shaft seal leaking Replace the compressor shaft seal and retest Ice or debris in control lines Clean the control lines of debris Thaw out the control lines to remove the ice buildup Direct the lines so there is a low point to drain any condensate Optional Heater Kit available consult factory for information 7 5 RELIEF VALVE BLOWS WITH THROTTLE LEVER IN IDLE POSITION POSSIBLE CAUSE ACTION ...

Page 42: ...TION Dirt and dust blockage in air inlet filters Replace the air inlet filters Plugged compressor oil filter element Replace the compressor oil and filter if necessary If the separator element has to be replaced frequently because it is plugging up it is an indication that foreign material may be entering the compressor inlet or the compressor oil is breaking down Compressor oil can break down pre...

Page 43: ...rrectly set Inspect governor linkage and adjust lubricate or replace as necessary Engine governor idle speed control lever too long Adjust the idle speed to the Sullivan Palatek recommended RPM 7 15 ENGINE STALLS WHEN AIR DEMAND IS LOW POSSIBLE CAUSE ACTION Idle speed may be set too low Adjust the idle speed to the Sullivan Palatek recommended RPM 7 16 COMPRESSOR OIL LEAKING IN CONTROL LINES ORIFI...

Page 44: ...36 Troubleshooting ...

Page 45: ...Air Filter Assembly 54 Receiver Assembly 56 Receiver Assembly to Frame 58 Control Tubing Assembly 60 Cooling Assembly 62 Cooling Assembly Attachment to Frame 64 Cooling System Hoses and Recovery Tank Installation 66 Oil Filter and Discharge Hose Assembly 68 Fuel Tank Assembly 70 Instrument Panel Assembly 72 Canopy Assembly 74 Canopy Installation 76 Lifting Bail Assembly 78 Front Crossmember Assemb...

Page 46: ...nd serial number of the compressor for future reference 8 1 1 CONTACT INFORMATION For replacement parts and manuals contact Sullivan Palatek Inc 1201 West US Highway 20 Michigan City Indiana 46360 Phone 219 874 2497 Fax 219 872 5043 Toll Free 800 438 6203 www sullivan palatek com 8 2 PARTS DRAWINGS The parts drawings are exploded drawings of the various assemblies and sub assemblies which make up ...

Page 47: ...1903000 1658 REPAIR KIT INLET VALVE 1 12 00823062 0009 OIL WEATHER ALL 5 GALLON PAIL 1 NOTE Use only service parts supplied or recommended by Sullivan Palatek Use of substitutes may void warranty See WARRANTY for details 8 5 SERVICE KIT A service kit is available for basic servicing of the compressor and engine Buying a kit offers savings over buying individual parts There is an annual kit for a y...

Page 48: ...40 Parts Catalog 8 6 ENGINE ASSEMBLY ...

Page 49: ...4 9 01903000 0660 SUPPORT CYLINDER 1 10 01903000 0868 WASHER LOC M8 2 11 01903000 0869 SCREW HM8X16 2 12 01903000 0661 STRAP 1 13 01903000 0870 WASHER FLAT M8 2 14 01903000 0869 SCREW HM8X16 2 15 01903000 0632 CYLINDER SPEED 1 16 01903000 0873 WASHER 1 17 01903000 0662 SPRING CYLINDER 1 18 01903000 0663 BALLJOINT ROD END 1 19 01903000 0913 SCREW HM8X25 1 20 01903000 0871 SELF LOCKING NUT HM8 ZB 1 ...

Page 50: ...42 Parts Catalog 8 7 ENGINE MOUNTING ASSEMBLY ...

Page 51: ... 1 9 01903000 0897 WASHER LOCK M10 3 10 01903000 0906 SCREW HM10x40 THREAD 1 25 3 11 01903000 0897 WASHER LOCK M10 3 12 01903000 0903 SCREW HM10x25 THREAD 1 25 3 13 01903000 0913 SCREW HM8x25 6 14 01903000 0675 ISOLATOR VIBRATION 2 15 01903000 0868 WASHER LOC M8 6 16 01903000 0888 NUT HM8 6 17 01903000 0678 FRONT SUPPORT 1 18 01903000 0897 WASHER LOCK M10 4 19 01903000 0903 SCREW HM10x25 THREAD 1 ...

Page 52: ...44 Parts Catalog 8 8 ENGINE TO FRAME ASSEMBLY ...

Page 53: ... 3 01903000 0896 WASHER L12 EP2 5 4 4 01903000 0898 WASHER PLATE M16 2 5 01903000 0883 SELF LOCKING NUT HM16 2 6 01903000 0896 WASHER L12 EP2 5 2 7 01903000 0882 SELF LOCKING NUT HM12 2 8 01903000 0633 BELT 2 9 01903000 0935 STUD 1 10 01903000 0896 WASHER L12 EP2 5 1 11 01903000 0882 SELF LOCKING NUT HM12 1 12 01903000 0936 NUT 4 ...

Page 54: ...46 Parts Catalog 8 9 BATTERY ASSEMBLY ...

Page 55: ... 0866 WASHER FLAT M6 4 3 BATTERY 1 4 01903000 0747 BRACKET HOLDOWN 1 5 01903000 0870 WASHER FLAT M8 1 6 01903000 0912 SCREW HM8X20 1 7 01903000 0972 NUT 1 NS 01903000 0973 CABLE BATTERY POS NOT SHOWN 1 NS 01903000 0974 CABLE BATTERY NEG NOT SHOWN 1 Batteries not available for purchase through Sullivan Palatek ...

Page 56: ...48 Parts Catalog 8 10 EXHAUST ASSEMBLY ...

Page 57: ...20 3 3 01903000 0870 WASHER FLAT M8 3 4 01903000 0732 PIPE MUFFLER INLET 1 5 01903000 0967 CLAMP PIPE 1 6 01903000 0968 GASKET EXHAUST PIPE 1 7 01903000 0917 SCREW HM8X35 2 8 01903000 0873 WASHER LOC M8 2 9 01903000 0888 NUT HM8 2 10 01903000 0868 WASHER LOC M8 2 11 01903000 0870 WASHER FLAT M8 3 12 01903000 1590 NUT 3 ...

Page 58: ...50 Parts Catalog 8 11 COMPRESSOR ASSEMBLY ...

Page 59: ...903000 0668 PULLEY 1 3 01903000 0878 WASHER 1 4 01903000 0879 WASHER FLAT M12 1 5 01903000 0880 SCREW HM12X30 1 6 01903000 0928 BUSHING 2 7 01903000 0929 STUD THREADED REDUCING 2 8 01903000 0930 WASHER SEAL 1 9 01903000 0928 BUSHING 1 10 01903000 0669 PROBE TEMPERATURE 1 11 01903000 0932 ELBOW BSPP 1 ...

Page 60: ...52 Parts Catalog 8 12 INLET VALVE ASSEMBLY ...

Page 61: ...N QTY 1 01903000 0637 VALVE INLET 1 2 01903000 0938 O RING 1 3 01903000 0900 SCREW CHC M8X20 4 4 01903000 0939 O RING 1 5 01903000 0870 WASHER FLAT M8 4 6 01903000 0914 SCREW HM8X30 4 7 01903000 0874 TEE 1 8 01903000 0941 FITTING STR TUBE 1 9 01903000 1581 ORIFICE 1 ...

Page 62: ...54 Parts Catalog 8 13 AIR FILTER ASSEMBLY ...

Page 63: ...00 0870 WASHER FLAT M8 2 10 01903000 0917 SCREW HM8X35 2 11 01903000 1592 BRACKET AIR FLTR MTG 1 12 01903000 0961 CLAMP BAND 1 13 01903000 1593 AIR HOSE 1 14 01903000 0960 CLAMP BAND 1 15 01903000 1247 FILTER ASSEMBLY AIR D90 110 2 16 01903000 0917 SCREW HM8X35 2 17 01903000 0870 WASHER FLAT M8 2 18 01903000 0961 CLAMP BAND 1 19 01903000 0720 AIR HOSE 1 20 01903000 0962 CLAMP BAND 1 RECOMMENDED SP...

Page 64: ...56 Parts Catalog 8 14 RECEIVER ASSEMBLY ...

Page 65: ...98 CAP OIL FILL 1 8 01903000 1595 NIPPLE 1 9 01903000 0699 VALVE 1 10 01903000 1596 TEE 1 11 01903000 1597 BUSHING 1 12 01903000 0940 ELBOW TUBE 1 13 01903000 0933 NIPPLE 1 14 01903000 0700 VALVE PILOT NC 1 15 01903000 0940 ELBOW TUBE 1 16 01903000 0944 ELBOW 1 17 01903000 1599 TUBE OIL PICK UP 1 18 01903000 1594 ADAPTER HOSE 1 19 01903000 1600 ELBOW 1 20 01903000 1598 VALVE MPV 1 21 01903000 1601...

Page 66: ...58 Parts Catalog 8 15 RECEIVER ASSEMBLY TO FRAME ...

Page 67: ...59 Parts Catalog RECEIVER ASSEMBLY TO FRAME ITEM PART NUMBER DESCRIPTION QTY 1 01903000 0912 SCREW HM8X20 4 2 01903000 0870 WASHER FLAT M8 4 3 01903000 0963 NUT 1 ...

Page 68: ...60 Parts Catalog 8 16 CONTROL TUBING ASSEMBLY ...

Page 69: ...M OD 18 11 01903000 0727 28 TUBING 6MM OD 28 12 01903000 0871 SELF LOCKING NUT HM8 ZB 3 13 01903000 0870 WASHER FLAT M8 2 14 01903000 0871 SELF LOCKING NUT HM8 ZB 2 15 01903000 0727 5 TUBING 6MM OD 5 16 01903000 1605 TEE 1 17 01903000 0727 6 TUBING 6MM OD 6 18 01903000 0727 40 TUBING 6MM OD 40 19 01903000 0728 30 TUBING 4MM OD 30 20 01903000 0727 18 TUBING 6MM OD 18 21 01903000 0937 CLAMP HOSE 1 2...

Page 70: ...62 Parts Catalog 8 17 COOLING ASSEMBLY ...

Page 71: ...L 1 3 01903000 1606 COOLER 1 4 01903000 0912 SCREW HM8X20 9 5 01903000 0870 WASHER FLAT M8 9 6 01903000 0690 SHROUD RADIATOR 1 7 01903000 0691 BRACKET RADIATOR SUPPORT 1 8 01903000 0885 SELF LOCKING NUT HM5 CL8 8 ZB 3 9 01903000 0909 SCREW HM5X16 3 10 01903000 0895 WASHER FLAT M5 3 11 01903000 1192 CAP COOLER RADIATOR 1 ...

Page 72: ...64 Parts Catalog 8 18 COOLING ASSEMBLY ATTACHMENT TO FRAME ...

Page 73: ...01903000 0692 FRAME 1 2 01903000 0912 SCREW HM8X20 6 3 01903000 0870 WASHER FLAT M8 6 4 01903000 0871 SELF LOCKING NUT HM8 ZB 6 5 01903000 0912 SCREW HM8X20 6 6 01903000 0870 WASHER FLAT M8 6 7 01903000 0693 FAN GUARD D90PKU 1 8 01903000 0870 WASHER FLAT M8 4 9 01903000 0912 SCREW HM8X20 4 ...

Page 74: ...66 Parts Catalog 8 19 COOLING SYSTEM HOSES AND RECOVERY TANK INSTALLATION ...

Page 75: ... LOWER RADIATOR 1 2 01903000 0636 HOSE UPPER RADIATOR 1 3 01903000 0937 CLAMP HOSE 4 4 01903000 0694 TANK SUPPORT 1 5 01903000 0870 WASHER FLAT M8 2 6 01903000 0912 SCREW HM8x20 2 7 01903000 0695 EXPANSION TANK 1 8 01903000 0866 WASHER FLAT M6 4 9 01903000 0911 SCREW HM6x20 2 10 01903000 0887 SELF LOCKING NUT HM6 CL8 Z B 2 ...

Page 76: ...68 Parts Catalog 8 20 OIL FILTER AND DISCHARGE HOSE ASSEMBLY ...

Page 77: ... 01903000 0900 SCREW CHC M8X20 4 5 01903000 1585 HOSE 1 6 01903000 0639 ELEMENT COMPRESSOR OIL FILTER 1 7 01903000 0705 FLANGE 1 8 01903000 0904 SCREW HM10X30 CL8 8 ZB 2 9 01903000 0864 WASHER FLAT M10 2 10 01903000 0881 SELF LOCKING NUT HM10 2 11 01903000 0950 NIPPLE 2 12 01903000 1582 HOSE 1 13 01903000 0932 ELBOW BSPP 2 14 01903000 1583 HOSE 1 15 01903000 1586 HOSE 1 ...

Page 78: ...70 Parts Catalog 8 21 FUEL TANK ASSEMBLY ...

Page 79: ... 1 16 01903000 0957 15 HOSE FUEL 15 17 01903000 0958 CLAMP HOSE 9 18 01903000 1607 CLAMP HOSE 1 19 01903000 1609 ELBOW TUBE 1 20 01903000 0870 WASHER FLAT M8 2 21 01903000 0912 SCREW HM8X20 2 22 01903000 0712 FILTER ASSY FUEL 1 23 01903000 0646 PUMP FUEL 1 24 01903000 0866 WASHER FLAT M6 2 25 01903000 1611 SCREW 2 26 01903000 0644 PRE FILTER FUEL 1 27 01903000 1607 CLAMP HOSE 1 28 01903000 1610 EL...

Page 80: ...72 Parts Catalog 8 22 INSTRUMENT PANEL ASSEMBLY ...

Page 81: ...FUSE HOLDER 1 13 CABLE HARNESS SUPPLY FUSE HOLDER 1 14 CABLE HARNESS SUPPLY FUSE 1 15 CABLE HARNESS SUPPLY FUSE 1 16 01903000 0742 SUPPORT 1 17 01903000 0911 SCREW HM6X20 4 18 01903000 0866 WASHER FLAT M6 4 19 01903000 1048 SWITCH IGNITION 1 20 01903000 1049 LIGHT RED INDICATOR 1 21 01903000 1051 LIGHT ORANGE INDICATOR 1 22 01903000 0743 METER HOUR 1 23 01903000 0744 GAUGE AIR PRESSURE 1 24 019030...

Page 82: ...74 Parts Catalog 8 23 CANOPY ASSEMBLY ...

Page 83: ... 1 6 01903000 0891 RIVET Ø4 L16 4 7 01903000 1643 GRATE 1 8 01903000 0891 RIVET Ø4 L16 2 9 01903000 0754 LATCH OVER CENTER CAM 2 10 01903000 0909 SCREW HM5X16 4 11 01903000 0866 WASHER FLAT M6 2 12 01903000 0887 SELF LOCKING NUT HM6 CL8 Z B 2 13 01903000 0911 SCREW HM6X20 2 14 01903000 0755 HANDLE 1 15 01903000 0895 WASHER FLAT M5 4 16 01903000 0885 SELF LOCKING NUT HM5 CL8 8 ZB 4 17 01903000 0756...

Page 84: ...76 Parts Catalog 8 24 CANOPY INSTALLATION ...

Page 85: ...BER DESCRIPTION QTY 1 01903000 1640 SCREW 4 2 01903000 1644 GRATE 1 3 01903000 0912 SCREW HM8X20 4 4 01903000 0870 WASHER FLAT M8 4 5 01903000 0759 SUPPORT GAS SPRING 2 6 01903000 0760 RODEND THREADED SWIVEL 2 7 01903000 0871 SELF LOCKING NUT HM8 ZB 2 ...

Page 86: ...78 Parts Catalog 8 25 LIFTING BAIL ASSEMBLY ...

Page 87: ...SQ COL 2 5 01903000 0915 SCREW M8X25 DOME HEAD SQ COL 2 6 01903000 0871 SELF LOCKING NUT HM8 ZB 2 7 01903000 0888 NUT HM8 2 8 01903000 0870 WASHER FLAT M8 4 9 01903000 0900 SCREW CHC M8X20 2 10 01903000 0870 WASHER FLAT M8 2 11 01903000 0870 WASHER FLAT M8 4 12 01903000 0912 SCREW HM8X20 4 13 01903000 1645 GUARD BELT 1 14 01903000 0870 WASHER FLAT M8 4 15 01903000 0912 SCREW HM8X20 4 ...

Page 88: ...80 Parts Catalog 8 26 FRONT CROSSMEMBER ASSEMBLY ...

Page 89: ...Parts Catalog BUMPER ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 1 01903000 0912 SCREW HM8X20 4 2 01903000 0870 WASHER FLAT M8 4 3 01903000 0730 CROSSMEMBER FRONT 1 4 01903000 0871 SELF LOCKING NUT HM8 ZB 4 ...

Page 90: ...82 Parts Catalog 8 27 LIGHT PACKAGE ...

Page 91: ...UT 4 8 01903000 0887 SELF LOCKING NUT HM6 CL8 Z B 4 9 01903000 0895 WASHER FLAT M5 4 10 01903000 0815 REFLECTOR RED 4 11 01903000 0975 RIVET 8 12 01903000 0887 SELF LOCKING NUT HM6 CL8 Z B 2 13 01903000 0895 WASHER FLAT M5 2 14 01903000 0899 SCREW CHC M6X20 2 15 01903000 0807 REFLECTOR 2 16 01903000 0819 SUPPORT 2 17 01903000 0899 SCREW CHC M6X20 4 18 01903000 0870 WASHER FLAT M8 4 19 01903000 088...

Page 92: ...84 Parts Catalog 8 28 FENDER INSTALLATION ...

Page 93: ...0 2 8 01903000 0887 SELF LOCKING NUT HM6 CL8 Z B 2 9 01903000 0866 WASHER FLAT M6 2 10 01903000 0893 WASHER FLAT L10 2 11 01903000 0901 SCREW FHC M6 25 2 12 01903000 0911 SCREW HM6X20 4 13 01903000 0866 WASHER FLAT M6 4 14 01903000 0866 WASHER FLAT M6 4 15 01903000 0887 SELF LOCKING NUT HM6 CL8 Z B 4 16 01903000 0812 FENDER 2 17 01903000 0911 SCREW HM6X20 2 18 01903000 0887 SELF LOCKING NUT HM6 CL...

Page 94: ...86 Parts Catalog 8 29 AXLE AND WHEEL ASSEMBLY ...

Page 95: ...01903000 0882 SELF LOCKING NUT HM12 2 11 01903000 0778 STAND 1 12 N A SCREW INCLUDED WITH 01903000 0778 2 13 N A NUT INCLUDED WITH 01903000 0778 2 14 01903000 0791 SPARE FASTENING HANDLE KIT 2 15 01903000 0789 SPARE MOBILE TOWBAR NF 1 16 01903000 1651 SLEEVE BALL ADAPTER 1 17 05018455 0021 HITCH C CHANNEL 1 18 01903000 0907 SCREW HM12X70 2 19 01903000 0882 SELF LOCKING NUT HM12 2 OPTIONS NOT SHOWN...

Page 96: ... WASHER FLAT 375 ZINC PLATED 8 9 01901416 0423 SPACER 1 0 OD X 625 ID X 1 0 LG 4 10 01901520 0525 SUPPORT FORK POCKET D90 2 11 01901520 0524 SUPPORT FORK POCKET MOUNT D90 4 A B C D E F 1 2 3 4 C JDS FIRST USED ON 3RD ANGLE PROJECTION 1201 West US Highway 20 Michigan City IN 4636 1 800 438 620 SHEET SCALE TOLERANCES AS FOLLOWS REV DESCRIPTION THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY...

Page 97: ...OLT M8 1 25 X 35MM FLANGED HEAD 8 4 00925012 1121 SCREW HHCS M12 1 75 X 35MM 4 5 00925023 1126 BOLT M12 1 75 X 60MM HEX HD GR 8 8 4 6 00925081 0080 LOCKWASHER SPR METRIC 8 8 7 00925081 0120 LOCKWASHER SPR METRIC 12 4 8 00900321 0004 WASHER FLAT 375 ZINC PLATED 8 9 01901416 0423 SPACER 1 0 OD X 625 ID X 1 0 LG 4 10 01901520 0525 SUPPORT FORK POCKET 2 11 01901520 0524 SUPPORT FORK POCKET MOUNT 4 ...

Page 98: ...NOTES ...

Page 99: ...NOTES ...

Page 100: ...1201 West US Highway 20 Michigan City Indiana 46360 Phone 219 874 2497 Fax 219 809 0203 info palatek com www sullivan palatek com ...

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