Sulzer 00863184 Starting And Operating Instructions Download

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Starting and operating instructions

Original instructions

Example of rating plate

Type designation

Voltage

Manufacturer,

address

Degree of
protection

Year of
manufacture

Serial number

Applications

Follow the starting and operating instructions supplied with the pump.

NOTE! Always protect the AquaPlug so that no moisture will pen-
etrate into the plug. Do not place the AquaPlug on the ground.

Protection according to IP44.

AquaPlug should always be removed from the power supply
prior to pump service or relocation of the pump.

Start sequence AquaPlug

1. Make sure you have a XJ, XJC or XJS pump equipped with an AquaTronic

unit (from now on called “pump”).

2. Connect pump to AquaPlug.

3. Connect AquaPlug and pump to power supply.

4. After approximately 1 seconds, pump shall start running.

5. Green button shall flash under a short period telling that AquaPlug is par-

ing with the pump.

6. Green buttons turns constantly green when paring is done.

You can ensure that connection to the correct pump is done by stopping
pump with red button and observe that pump stops pumping, then turn
pump back on running by pressing green button.

8. If pump has been running with the same plug before, it will remain in

pump status as when it was disconnected.

Pairing

The plugs have a built in memory of which pump they were paired to last
time, this is done to ensure that the plugs will find the correct pumps if a
power failure occurs on more than one pump in an installation.

There are two time outs in the system.

1. Pairing time out: Which means that if pairing does not occur in one min-

ute, the plug will not continue to search for a pump. This is done to ensure
that the plug will not pair with and control a “foreign” pump.

2. Power time out: This means that a pump will not pair with a plug which

has been powered a shorter time than itself. This is done to ensure that
the plug takes control of the pump it was plugged in with.

Alarm and warning signals

Alarm signal

(pump stops)

Warning signal

(pump continues
to run)

Limit

Symbol

Overload warning light:
Winding high tem-
perature.

140 ºC

red

Overload warning light:
AquaTronic high
temperature.

Soft start 80 ºC
DOL 110 ºC

red

Overload warning light:
High amp.

By curve +20 % at
long time overload.

red

Power warning light:
Phase missing (under
voltage).

-15 %

red

Power warning light:
Phase unbalance.

±20 %

red

Service warning light:
Seal leakage.

50 kohm

yellow

Service warning light:
Bad motor insulation.

100 kohm

yellow

Energy save mode

The pump can run with an AquaTronic in Energy Save Mode (when blue
button is activated).

Connected with a level sensor measuring probe, the level of water is de-
tected and the pump starts when water is touching the probe. It will auto-
matically be stopped when the water level is beneath the hydraulic parts.
The pump starts again when water touches the sensor.

Trouble shooting

If pairing has not been successful it can depend on;

1. Occasional disturbance on cable. – Try to make pairing once again.

2. Constant disturbance on power line. Can be caused of other electrical

devices like frequency converters. If this is the case, try to put on exten-
sion cable more than 2 meter between power source and plug. (This will
give enough resistance to filter most disturbance away.)

If none of above tests will work try to use a different power supply.

NOTE! Do not disassemble the AquaPlug.

The manufacturer reserves the right to change the design and specifications.

Red button is used to stop pump.
Button lights up red when pump are stopped.

Power indication light.
Normal power indication is green.
Warning light is red.

Green button is used to put pump in continues running mode.
This is the standard start mode.

Button is light up green when pump is running.

When starting flashing green, light indicates plug pairing with pump.

Ring of lights to clarify pump status:

Ŷ*UHHQOLJKWSXPSLVUXQQLQJ
Ŷ)ODVKLQJUHGOLJKWSXPSLVVWRSSHGGXHWRDODUP
Ŷ%OXHOLJKWSXPSLVRQHQHUJ\VDYHPRGH

%XWWRQLVIODVKLQJEOXHZKHQSXPSLVQRWSXPSLQJLQHQHUJ\VDYH

mode.