Sumitomo Cyclo BBB, Operation And Maintenance Manual

Page 1: ...Chile L TION AND MA ORDEN D FMC Ltda Callao 2 AINTENANC E COMPRA C TECHNOL 970 Oficina 70 E MANUAL H336073 PM OGIES PROJ 04 Edificio Stud MINA MINIS M031 A 45011 JECT B6042 dio Las Condes STRO HALES 90525 Fono 56 2 22 S PROJECT 2320825 ...

Page 2: ...Operation and Maintenance Manual Manual 13 601 60 005T May 09 Cyclo BBB Bevel Buddybox ...

Page 3: ... of Contents Taper Grip Bushing 1 Parts List 2 Motor Characteristics 6 Brakemotor Characteristics 7 Standard Wiring 9 Lubrication 10 Installation 12 Cyclo BBB Speed Reducers and Gearmotors featuring Keyless Taper Grip Bushing BEVEL BUDDYBOX ...

Page 4: ...Cyclo BBB Notes ...

Page 5: ...en in Figure 1 2 Ensure all mating surfaces of the hub the inside and outside diam eters of the Taper Grip bushing and the shaft are free from burrs and corrosion Clean each surface with a solvent to REMOVE ALL TRACES OF GREASE AND OIL 3 Lightly oil each screw and insert into the bushing flange ensure they do not protrude beyond the rear face 4 Slide the thrust collar onto the Taper Grip bushing e...

Page 6: ...2 Cyclo BBB General Construction Bevel Gear Case Parts List ...

Page 7: ...ired 20 3 Taper Grip Bushing Screws Varies 21 4 Flanged Casing 1 As required As required As required As required As required 22 Hex Socket Plug Varies As required 343C008R NG 343C008R NG 343C008R NG 343C008R NG 23 Oil Seal 2 530N50689 G 530N60759 G 530N709513 G 530N9011513 G 530N9011513 G 24 2 Shim Varies As required As required As required As required As required 25 2 Shim Varies As required As r...

Page 8: ...hroud 10 Shroud Bolts Screws 11 3 08 Spacer 12 3 11 Snap Ring 13 Endplate 14 3 05 Eccentric Key 15 3 04 Eccentric Cam Assembly 16 2 04 Cycloid Discs 17 2 05 Disc Spacer 18 3 09 Spacer 19 Slow Speed Shaft Rollers 20 Housing Bolts 21 Washers 22 Nuts 23 Locknut 24 3 02 Bearing C 25 3 10 Snap Ring 26 Tap End Stud 27 Fan Spacer 28 Fan Cover 29 Washers 30 Nuts 31 2 01 Ring Gear Housing 32 2 02 Ring Gear...

Page 9: ...tain all shown here Please consult the factory for specific part questions Double Reduction Cyclo Reducer Input Section Cyclo Parts List continued Item Number Part Number Description 36 3 06 Balance Weight 37 5 01 Intermediate Shaft w Pins 38 Intermediate Cover 39 5 03 Bearing G 40 5 04 Eccentric Cam Assembly 41 5 02 Bearing F Figure 6 Double Reduction Parts ...

Page 10: ...4 63 343 171 199 235 92 6 88 2 F 5 34 30 G 180M 1760 1075 68 34 2 77 388 194 192 226 91 5 88 1 F 5 34 Standard Motor Characteristics Standard Wiring Diagram 208 230 460V Illustrated below are the wiring diagrams for our standard motor For additional information please refer to motor name plate Due to changes in design features this diagram may not always agree with that on the motor If different t...

Page 11: ...FW 4FB CMB 20 20 x 4 SB25F 3HS FB 3B 3 x 4 25FW 4FB Brakemotor Characteristics Motor Torque Typical Condition Rating Application Remarks Rapid Brake Action 100 Machine Tool Cutter and Table Transfer Frequent Start 100 Conveyor Drive Fast Brake Action Stop May Be Required Rapid Braking Over 150 Crane Hoist Wiring and Fail Safe Winch Gate Connection for Lifting Fast Brake Action Required Rapid Decel...

Page 12: ...es Add an additional contactor and varistor VR from Figure 14 below Do not connect terminal N on brake coil to terminal 3 on rectifier for fast brake action For 460V fast action braking do not connect terminal N on brake coil to terminal 2 on rectifier Figure 14 Varistors for Fast Braking Action OPERATING VOLTAGE 208 V 230 V 460 V 575 V Varistor Rated Voltage AC260 300 V AC510 V AC604 V Varistor V...

Page 13: ...on High Voltage FB 2B FB 3B FB 5B FB 8B Figure 15 Quick Brake Action Low Voltage FB 05A FB 1B FB 2B FB 3B Quick Brake Relay Equipped Models 1 8 to 7 5 HP Figure 17 Normal Brake Action Low Voltage Figure 18 Fast Brake Action Low Voltage Figure 19 Normal Brake Action High Voltage Figure 20 Fast Brake Action High Voltage MC electromagnetic Relay MCB Magnetic Circuit Breaker VR Varistor protective dev...

Page 14: ...s from another manufacturer will be used please consult and adhere to the associated motor maintenance manual for the appropriate lubrication instructions 3A100 3A105 3A110 3A115 3A120 3A125 3B120 3B125 3A140 3A145 3B140 3B145 3C140 3C145 3B160 3B165 3C160 3C165 3D160 3D165 3C170 3C175 3D170 3D175 3E170 3E175 Output Gear Side Input Cyclo Side Motor Horizontal Motor Vertical Oil Bath Grease Grease ...

Page 15: ...the unit is running in a high ambient high humidity or corrosive environment the lubricant will have to be changed more frequent ly Consult the factory for recommendations E Note The Cyclo portion and Bevel portion where applicable must be filled with oil separately Oil does not flow from one sec tion to the other Figure 25 Oil Fill Quantities Unit U S Gallons G Grease Double Reduction Units A The...

Page 16: ...B speed reducers ratios 11 through 305 the slow speed shaft rotates in a reverse direction to that of the high speed shaft On double reduction units ratios 357 through 26 492 both the high speed and the slow speed shaft rotate in the same direction Input Speeds In general terms the standard input speeds of single reduction units are 1750 and 1165 RPM When non standard input speeds are used the hor...

Page 17: ...Notes 13 Cyclo BBB ...

Page 18: ...14 Cyclo BBB Notes ...

Page 19: ... No 506A Parque Industrial Almacentro Apodaca N L Mexico 66600 Tel 011 52 81 8144 5130 Fax 011 52 81 8369 3699 Mexico City SM Cyclo de Mexico S A de C V Privada Ceylan No 59 B Bis Colonia Industrial Vallejo Delegacion Azcapotzalco DF Mexico 02300 Tel 011 52 55 5368 7172 Fax 011 52 55 5368 6699 Guadalajara SM Cyclo de Mexico S A de C V Unidad Privativa No 4 Alamo Tecno Park Tlaqepapue JAL CP 44490 ...