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Operation & Maintenance Manual

 5

   

Cyclo® HBB

Cyclo® HBB

Type

Prefix

Horizontal

H

Vertical

V

AGMA class (Gearmotor only)

Brake

Gearmotor or Reducer Specification

Class

Suffix

I

A

II

B

III

C

Suffix

With Brake

B

No Brake

AGMA Class

Brake

E V Y M

Prefix

Special

S

Standard

Type

Prefix

Shaft Mount (Hollow Shaft)

Y

Flange (Keyed Hollow Bore)

F

28

B

Y1

Y

B 6 1 2 5

5

Cyclo® HBB product code (always “E”)

Output shaft orientation

Mounting style

Input connection

Modification (Special feature)

Gearmotor HP

(1750 rpm)

Frame size

Mounting position and optional specification (as required)

Ratio

Shaft specification

Output Shaft Orientation

Mounting Style

Input Connection

Modification

Gearmotor HP

(applies only to

1750 RPM)

-

-

Nomenclature Example:

EVYM5 – B6125YB – AV Y5 – 53

E

– Cyclo Helical Buddybox

B6125

– Frame Size

V

– Vertical

Y

– Inch Shaft Specification

Y

– Shaft Mount (Hollow Shaft)

B

– AGMA Class II

M

– Integral Motor

AV

– Adj. Frequency Motor

5

– 5 HP, 1750 RPM

Y5

– Installation Position

53

– Ratio

Specification

Suffix

Three-Phase Motor
Single-Phase Motor

SG

AF Motor (Adj. Frequency)

AV

Single-Phase Motor

SG

Servo Motor

SV

DC Motor

DV

High Capacity Bearing

R1

(Required for Screw Conveyor)

Torque Limiter

TL

Gearmotor Specification

Frame Size

Single Reduction

Z6090

B6120

D6160

Z6095

B6125

D6165

A6100

C6140

E6170

A6105

C6145

E6175

Double Reduction

Z609DA

C614DB

D616DC

A610DA

C614DC

E617DA

B612DA

D616DA

E617DB

B612DB

D616DB

E617DC

C614DA

Mounting Positions

Single

Reduction

Input

Total

Ratio

Ratio

3

11

5

18

6

21

8

28

11

39

13

46

15

53

17

60

21

74

25

88

29

102

35

123

43

151

51

179

59

207

71

249

87

305

119

417

Double

Reduction

Input

Total

Ratio

Ratio

104

364

121

424

143

501

165

578

195

683

231

809

273

956

319

1117

377

1320

473

1656

559

1957

649

2272

731

2559

841

2944

1003

3511

1247

4365

1479

5177

1849

6472

2065

7228

2537

8880

3045

10568

3481

12184

4437

15530

5133

17966

6177

21620

7569

26492

Nominal Total Ratio

Y1

Y2

Y3

Y4

Y5

Y6

Shaft Specifications

Input Connection Gearmotor

Prefix

Reducer

Prefix

Integral Motor

M

C-Face Adapter

JM

J

Hollow Input Shaft

XM

X

HP

kW Prefix

1/8

0.1

01

1/4

0.2

02

1/3 0.25

03

1/2

0.4

05

3/4 0.55

08

1

0.75

1

1 1/2 1.1

1H

2

1.5

2

3

2.2

3

5

3.7

5

7 1/2 5.5

8

10

7.5

10

15

11

15

20

15

20

25 18.5

25

30

22

30

40

30

40

Input
Shaft

Hollow

Output Shaft

Suffix

mm

Key (mm)

DIN

Key (DIN)

E

Inch

Key (Inch)

K

mm

Taper-Grip®

M

DIN

Taper-Grip®

G

Inch

Taper-Grip®

Y

Type

Suffix

Standard
High Capacity Bearing

R1

(Required for Screw Conveyor)

Baseplate

BP

Shovel Base

SB

Top Mount

Center

Right

PR

Left

PL

Low Backlash

LB

Torque Limiter

TL

Reducer Specification

B

Type

Prefix

Horizontal

H

Vertical

V

AGMA class (Gearmotor only)

Brake

Gearmotor or Reducer Specification

Class

Suffix

I

A

II

B

III

C

Suffix

With Brake

B

No Brake

AGMA Class

Brake

E V Y M

Prefix

Special

S

Standard

Type

Prefix

Shaft Mount (Hollow Shaft)

Y

Flange (Keyed Hollow Bore)

F

28

B

Y1

Y

B 6 1 2 5

5

Cyclo® HBB product code (always “E”)

Output shaft orientation

Mounting style

Input connection

Modification (Special feature)

Gearmotor HP

(1750 rpm)

Frame size

Mounting position and optional specification (as required)

Ratio

Shaft specification

Output Shaft Orientation

Mounting Style

Input Connection

Modification

Gearmotor HP

(applies only to

1750 RPM)

-

-

Nomenclature Example:

EVYM5 – B6125YB – AV Y5 – 53

E

– Cyclo Helical Buddybox

B6125

– Frame Size

V

– Vertical

Y

– Inch Shaft Specification

Y

– Shaft Mount (Hollow Shaft)

B

– AGMA Class II

M

– Integral Motor

AV

– Adj. Frequency Motor

5

– 5 HP, 1750 RPM

Y5

– Installation Position

53

– Ratio

Specification

Suffix

Three-Phase Motor
Single-Phase Motor

SG

AF Motor (Adj. Frequency)

AV

Single-Phase Motor

SG

Servo Motor

SV

DC Motor

DV

High Capacity Bearing

R1

(Required for Screw Conveyor)

Torque Limiter

TL

Gearmotor Specification

Frame Size

Single Reduction

Z6090

B6120

D6160

Z6095

B6125

D6165

A6100

C6140

E6170

A6105

C6145

E6175

Double Reduction

Z609DA

C614DB

D616DC

A610DA

C614DC

E617DA

B612DA

D616DA

E617DB

B612DB

D616DB

E617DC

C614DA

Mounting Positions

Single

Reduction

Input

Total

Ratio

Ratio

3

11

5

18

6

21

8

28

11

39

13

46

15

53

17

60

21

74

25

88

29

102

35

123

43

151

51

179

59

207

71

249

87

305

119

417

Double

Reduction

Input

Total

Ratio

Ratio

104

364

121

424

143

501

165

578

195

683

231

809

273

956

319

1117

377

1320

473

1656

559

1957

649

2272

731

2559

841

2944

1003

3511

1247

4365

1479

5177

1849

6472

2065

7228

2537

8880

3045

10568

3481

12184

4437

15530

5133

17966

6177

21620

7569

26492

Nominal Total Ratio

Y1

Y2

Y3

Y4

Y5

Y6

Shaft Specifications

Input Connection Gearmotor

Prefix

Reducer

Prefix

Integral Motor

M

C-Face Adapter

JM

J

Hollow Input Shaft

XM

X

HP

kW Prefix

1/8

0.1

01

1/4

0.2

02

1/3 0.25

03

1/2

0.4

05

3/4 0.55

08

1

0.75

1

1 1/2 1.1

1H

2

1.5

2

3

2.2

3

5

3.7

5

7 1/2 5.5

8

10

7.5

10

15

11

15

20

15

20

25 18.5

25

30

22

30

40

30

40

Input
Shaft

Hollow

Output Shaft

Suffix

mm

Key (mm)

DIN

Key (DIN)

E

Inch

Key (Inch)

K

mm

Taper-Grip®

M

DIN

Taper-Grip®

G

Inch

Taper-Grip®

Y

Type

Suffix

Standard
High Capacity Bearing

R1

(Required for Screw Conveyor)

Baseplate

BP

Shovel Base

SB

Top Mount

Center

Right

PR

Left

PL

Low Backlash

LB

Torque Limiter

TL

Reducer Specification

B

Nomenclature, 

continued

Gearmotor Specification

Reducer Specification

Mounting Positions

Nomenclature Example:

EVYM5-B6125YB-AVY1-53

E

 - Cyclo® Helical Buddybox

V

 - Vertical

Y

 - Shaft Mount (Hollow Shaft)

M

 - Integral Motor

- 5 HP 

(3.7kW)

, 1750 RPM

B6125

 - Frame Size

Y

 - Inch Shaft Specification

B

 - AGMA Class II

AV

 - Adj  Frequency Motor

Y5

 - Installation Position

53

 -  Ratio

Specification

Suffix

Three-Phase Motor

Single-Phase Motor

SG

AF Motor (Adj  Frequency)

AV

Servo Motor

SV

DC Motor

DV

High Capacity Bearing

(Required for Screw 

Conveyor)

R1

Premium Efficient  

Three-Phase Motor

EP

Type

Suffix

Standard

High Capacity Bearing

(Required for Screw 

Conveyor)

BP

Nominal Total Ratio

Single Reduction

Input 

Ratio

Total 

Ratio

3

11

5

18

6

21

8

28

11

39

13

46

15

53

17

60

21

74

25

88

29

102

35

123

43

151

51

179

59

207

71

249

87

305

119

417

Single Reduction

Input 

Ratio

Total 

Ratio

104

364

121

424

143

501

165

578

195

683

231

809

273

956

319

1117

377

1320

473

1656

559

1957

649

2272

731

2559

841

2944

1003

3511

1247

4365

1479

5177

1849

6472

2065

7228

2537

8880

3045

10568

3481

12184

4437

15530

5133

17966

6177

21620

7569

26492

Summary of Contents for Cyclo HBB

Page 1: ...0 7 6 0 1 6 0 0 0 3 H B B O M2 0 1 8...

Page 2: ...ore Installation 13 Torque Arm Installation 15 Torque Arm Introduction 15 Clevis Type Torque Arm 15 T Type Torque Arm 17 Removal from Driven Shaft 19 Cyclo HBB with Taper Grip Bushing 19 Cyclo HBB wit...

Page 3: ...hly before use Understand the machine information on safety and all precautions for correct operation Sumitomo recommends that this manual is easily accessible for reference at the machine location On...

Page 4: ...y tightened Please consult your Sumitomo agent distributor or sales office if you find any defects or if you have any questions Nameplate Inspection When contacting Sumitomo about this product please...

Page 5: ...Cyclo HBB product code always E Motor Power Symbol 1750 RPM Frame Size Brake Ratio HP kW Symbol 1 8 0 1 01 1 4 0 2 02 1 3 0 25 03 1 2 0 4 05 3 4 0 55 08 1 0 75 1 1 5 1 1 1H 2 1 5 2 3 2 2 3 5 3 7 5 7...

Page 6: ...Ratio 364 424 501 578 683 809 956 1117 1320 1656 1957 2272 2559 2944 3 3511 7 4365 9 5177 9 6472 5 7228 7 8880 5 10568 1 12184 7 15530 3 17966 7 21620 9 26492 Y3 Y4 Y5 Y6 Type Suffix Standard High Ca...

Page 7: ...ambient conditions i e extreme temperatures UV rays Replace deteriorated parts with new ones before unit start up After starting the unit verify that there is no abnormal noise vibration and or tempe...

Page 8: ...ts that are not shaft mounted on a sufficiently rigid base Installation Angle You must mount the unit horizontally Please consult Sumi tomo if the unit needs to be installed in a position other than h...

Page 9: ...ent please read understand and follow these installation instructions Taper Grip Bushing Driven Shaft Tolerances Parts As shown in the figure on the left the Taper Grip Bushing includes the bushing th...

Page 10: ...checking for surface irregularities and fit Verify bushing bore size 6 Remove Taper Grip Bushing from driven shaft 7 Apply a thin layer of anti seize paste to the male threads of the Taper Grip bushi...

Page 11: ...l or anti seize paste to the driven shaft or the bushing bore before placing the unit onto driven shaft Use of these friction minimizing products will adversely affect the ability of the unit to trans...

Page 12: ...s been running for 20 to 30 hours re torque the screws to the values in Table 2 Screw torques should be subsequently checked at normal service intervals i e every 6 months 13 Apply grease to the expos...

Page 13: ...arm has been attached The torque arm prevents counter rotation during unit operation Refer to the Torque Arm Installation section in this manual for instructions 15 Verify lubrication and install air...

Page 14: ...0 0008 0 0001 55 65 0 021 0 002 C 2 7 16 3 0 0008 0 0001 60 75 0 021 0 002 D 2 3 4 3 1 8 0 0008 0 0001 70 80 0 021 0 002 3 3 16 3 7 16 0 0010 0 0001 81 85 0 025 0 003 E 3 3 16 3 15 16 0 0010 0 0001 80...

Page 15: ...he seals may occur Note If the fit is tight you may use a jig such as the one shown here to ease assembly Sumitomo Drive Technologies does not supply a mounting jig This information is provided for re...

Page 16: ...6 6 11 10 9 6 2 4 7 8 Item Number Description Item Number Description 1 Flat Washer 7 Rubber Bushings 2 Mounting Brackets 8 Washers 3 Hex Bolt 9 Lock Washer 4 Spacer 10 Clevis Pin 5 Torque Rod 11 Cot...

Page 17: ...ot over tighten nuts Tighten to point where rubber bushings can still be hand rotated when the unit is turned off Before starting unit verify that The torque arm will be in tension when the unit is op...

Page 18: ...ubber Bushings 4 Washers Cyclo HBB Rod Diameter Size Minimum Grade 8 8 Steel Z M12 A M16 B M20 C M24 D M24 E M30 Threaded Rod Nuts Mounting Bolt Mounting Bolt T bracket HBB Bolt Tightening Torque Size...

Page 19: ...e end of rod into rigid and stable mounting surface and secure with washers and nuts Before starting the unit ensure that the torque arm is properly aligned Rod customer supplied Rubber bushing Washer...

Page 20: ...e driven shaft The weight of the Cyclo HBB must be externally supported throughout the entire removal process Do not raise the unit too high Shaft binding may occur 2 Inspect the Taper Grip Bushing to...

Page 21: ...e against the bushing and clamp it against the shaft when the reducer is removed Apply a liquid penetrant to the shaft where it contacts the bushing Allow time for the liquid to penetrate between the...

Page 22: ...Do not raise the unit too high Shaft binding may occur 2 Carefully remove the shaft retaining device from the driven shaft 3 Apply a liquid penetrant to the shaft where it contacts the keyed hollow bo...

Page 23: ...efore start up Refer to the Lubrication Method section for details The unit must contain the correct type and amount of lubrication before operating For the Cyclo HBB the Cyclo and the helical gear po...

Page 24: ...ortion Oil D 6160DA 6165DA 6160DB 6165DB Cyclo Portion Grease Helical Gear Portion Oil E 6170 6175 6170DC 6175DC Cyclo Portion Oil Helical Gear Portion Oil E 6170DA 6175DA 6170DB 6175DB Cyclo Portion...

Page 25: ...pour point of the oil is lower than the ambient temperature at least with a 5C difference Use oil with a high viscosity index when the unit has a wide operating temperature range The oil should meet...

Page 26: ...4 44 4 2 9 51 9 0 7 4 7 0 Table 15 Double Reduction Cyclo Helical Gear Portion and Cyclo Portion Approximate Oil Quantity Units US liquid quart liter NOTE G Grease Lubricated Size Unit Unit Lubricatio...

Page 27: ...MA X MI N...

Page 28: ...ingle Reduction Cyclo Cyclo Portion Approximate Grease Quantity Units ounce gram NOTE L Oil Lubricated Maintenance Free Grease Model Size Unit Unit Lubrication Portion Mounting Configuration Y1 Y2 Y3...

Page 29: ...50 15 87 450 D6160DA D6165DA First Input 2 12 60 2 12 60 2 12 60 2 12 60 2 12 60 2 12 60 Second 26 46 750 26 46 750 26 46 750 26 46 750 26 46 750 26 46 750 D6160DB D6165DB First Input 4 23 120 4 23 12...

Page 30: ...se the grease temperature to rise or grease to leak into the motor Grease Replacement for Grease Lubricated and Maintenance Free Grease Models The unit may be safely operated for an extended time beca...

Page 31: ...nap Ring 7 High Speed Shaft A Bearing 8 Spacer 9 Cycloid Disc Spacer 10 Cyclo Eccentric Cam Assembly 11 Spacer 12 High Speed Shaft B Bearing 2 1 3 21 5 6 7 8 9 10 11 12 14 13 15 17 4 19 20 23 22 4 16...

Page 32: ...LG AP0020G 207 59 BQ421LG AP0021G 249 71 CN318LG AP0022G 305 87 CN257G AP0023G 417 119 CN259LG AP0024G A6100 A6105 21 6 AN9930G AP0025G 28 8 AN9931G AP0025G 39 11 AN9925G AP0026G 46 13 AN9926G AP0026G...

Page 33: ...75G 4 123 35 AN9381G AN7775G 4 151 43 AN9382G AN7775G 5 179 51 AN9383G AN7775G 5 207 59 AN9384G AN7775G 5 249 71 AN9385G AN7775G 6 305 87 AN9386G AN7775G 6 Model Reduction Ratio Part Numbers Overall C...

Page 34: ...lt Washer Nut Set 3 Gasket Set 4 Snap Ring 5 Ball Bearing 6 Spacer 7 Planet Gear Holder Plate 8 Sun Gear 9 Oil Slinger 10 Spacer 11 Snap Ring 12 High Speed Shaft B Bearing 2 1 3 21 22 23 19 7 8 9 10 1...

Page 35: ...G AN8318G AN8316G D6160 D6165 11 3 AP0890G AP0891G AP0889G 18 5 AN8323G AN8324G AN8322G E6170 E6175 11 3 AN8913G AN8914G AN8912G 18 5 AN8329G AN8330G AN8328G Bearings and Oil Seals Fig 11 Cyclo HBB Re...

Page 36: ...o Needle Roller Bearing Number Bearings perGear Total in Unit A6100 A6105 11 1 18 1 K 10 x 14 x 8 2 6 B6120 B6125 11 1 18 1 12R1620A 1 3 C6140 C6145 11 1 18 1 K 16 x 22 x 12 2 6 D6160 D6165 11 1 18 1...

Page 37: ...Adaptor Plate Shaft Collar Keeper Plate Seal Packing Material Z6090 Z6095 P P P P P P A6100 A6105 P P P P P P P P B6120 B6125 P P P P P P P P C6140 C6145 P P P P P P P P D6160 D6175 P P P P P P P P E6...

Page 38: ...the screw conveyor shaft completely into the Cyclo HBB output hub 3 Secure the screw conveyor shaft in place using the keeper plate with the supplied hardware 4 For units equipped with an adapter pla...

Page 39: ...f the screw conveyor adapter To seal the output portion of the screw conveyor adapter Sumitomo Drive Technologies provides two different options for each screw conveyor kit High Performance Braided Co...

Page 40: ...ation Maintenance Manual 39 Cyclo HBB Cyclo HBB Screw Conveyor Option Assembly Instructions 9 If using the braided cord seal tighten the gland cover bolts to achieve appropriate sealing on the screw c...

Page 41: ...n shaft by following the instructions outlined in the Removal From Driven Shaft section of this manual 3 While carefully supporting the entire unit place the unit on a level work surface so that the h...

Page 42: ...the pins on the pin carrier to see if any of the rollers have adhered to them 7 Remove the snap ring the ball bearing and the spacer from the high speed shaft 8 Using both hands lift out the top Cycl...

Page 43: ...Procedure 10 Remove the eccentric bearing from the high speed shaft 11 Using both hands carefully remove the remaining Cycloid disc 12 Remove the ring gear housing 13 Remove the spacer and the snap r...

Page 44: ...erly align all gaskets in order to keep the assembly oil tight leak free Remember these important notes when assembling the Cyclo reducer 1 Place the ring gear housing on the Cyclo high speed end shie...

Page 45: ...es section of this manual or fill to 33 50 of the space around the reduction mechanism and bearings of single reduction units and 33 50 of the space around the reduction mechanism of both the first an...

Page 46: ...ngs are damaged contact the factory If bearings in Cyclo portion are damaged replace the affected bearings Clean flush the reducer and fill with the correct type and quantity of lubricant Overload Che...

Page 47: ...otates with the load disconnected but Rotates in the wrong direction Connection error Change any two of the three phase source connections Fuse blows Shorted lead wire Replace Speed does not increase...

Page 48: ...Cyclo HBB Operation Maintenance Manual 47 Notes Cyclo HBB CYCLO 6000 Gearmotors 5 26 Technical Information Cyclo 6000 Series Notes...

Page 49: ...48 Operation Maintenance Manual Cyclo HBB Cyclo HBB Notes CYCLO 6000 Gearmotors 5 26 Technical Information Cyclo 6000 Series Notes...

Page 50: ...0 7 6 0 1 6 0 0 0 3 H B B O M2 0 1 8 s ma s e r v i c e s h i g c o m A f t e r H o u r s T e c h n i c a l S u p p o r t T e l 1 8 0 0 9 8 3 1 0 0 0 2...

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