SUMMIT EQUIPMENT S-V95, Maintenance Manual

Page 1: ...Maintenance Stationary Trash Compactor Model S V95 Manufactured by Summit Equipment Inc PO Box 1847 Post Falls ID 83877 1847 T 208 773 3885 F 773 3799 E ContactUs SummitEq com S V 100331...

Page 2: ...THE EQUIPMENT SAFETY SHUT DOWN 2 6 Routine Preventive Maintenance 3 1 Compacting Process 4 1 Controls 5 1 Basic Trouble Shooting 6 1 Basic Warranty Provisions 7 1 Schematics Power unit parts identifi...

Page 3: ...red in this manual please contact a competent repair service or the factory Never modify your compactor without consultation with the factory or you will risk compromising safety and or performance Sa...

Page 4: ...following instructions and according to all codes and requirements in effect at the site of installation MECHANICAL INSTALLATION MECHANICAL INSTALLATION MECHANICAL INSTALLATION MECHANICAL INSTALLATIO...

Page 5: ...he factory and obtain instructions and a corrected data tag from the factory DANGER DANGER DANGER DANGER Only qualified electricians should open the Only qualified electricians should open the Only qu...

Page 6: ...re responsible for managing the compactor Our publication of these safety guidelines does not guarantee or imply that there are no other safety precautions that are wise or required in your particular...

Page 7: ...tute periodically affirms a Standard for the design manufacture installation and operation of compactors Compliance with the Standard is voluntary Summit Equipment Inc complies insofar as it is able t...

Page 8: ...compactor and locking out power OSHA 29 CFR 1910 147 Appendix A recommends procedures for locking out power Provide a work area around the compactor that is sufficient for safe maintenance and cleanin...

Page 9: ...of personnel during all stages of using the dumping system Make sure all personnel are clear of any moving parts of the compactor before operating the compactor or a dumper and remain at the controls...

Page 10: ...older and have been fully trained as called for in the Standard The full text of the ANSI Z245 2 1997 standard is available by contacting the American National Standards Institute 11 W 42nd St New Yor...

Page 11: ...c lines or fittings Hydraulic oil is extremely slippery Never remove any hydraulic lines or fittings until you have a generous supply of floor dry available to maintain a clean dry floor area If there...

Page 12: ...Do not perform any service without reading and following the Safety Guidelines set forth in this manual SAFETY SAFETY SAFETY SAFETY Do not perform service or maintenance work on the compactor until y...

Page 13: ...the cause of the problem HYDRAULICS HYDRAULICS HYDRAULICS HYDRAULICS Hydraulic fluid is the life blood of the system At least 70 of all hydraulic system problems are hydraulic fluid problems If you ke...

Page 14: ...150 F MECHANICAL MECHANICAL MECHANICAL MECHANICAL Routine maintenance of mechanical parts of the compactor consists primarily of checking for breakage lubrication and tightness of fasteners Any time...

Page 15: ...ng the compactor as explained on page After disabling the compactor as explained on page After disabling the compactor as explained on page 2 2 2 2 6 6 6 6 look inside of boxes and inspect starters co...

Page 16: ...ords should be kept of all regular inspections and service or maintenance work performed on the compactor In addition to the specific inspection and maintenance areas mentioned above there is another...

Page 17: ...that the compaction platen is correctly at its top position the compactor will start and the compaction platen will descend D When the compaction platen reaches the bottom of its compaction stroke it...

Page 18: ...problems such as leaks broken parts loose hinges or fittings spilled trash etc Note any needs for diagnosis or repair B Press the start button and run the compactor for at least one cycle Watch for s...

Page 19: ...nd repaired the problem diagnosed and repaired the problem D When the STOP button is pushed when you push it in it stays in the compactor should not operate Press the STOP button and try to start the...

Page 20: ...retain some pressure Do not expose any body parts to the path of moving parts without suitable blocking devices Before beginning operate the compactor to ensure all cylinders are fully retracted A DIS...

Page 21: ...should perform diagnosis or repair work on the compactor unless he or she is qualified by his or her employer for diagnosis and repair of electrical and hydraulic equipment Improper diagnosis and rep...

Page 22: ...oise persists diagnose for other problems NOTE The service diagnosis and repair items covered in this manual are not exhaustive If the routine suggestions contained herein do not resolve problems with...

Page 23: ...from 3 to 6 times as much material into the container as its capacity A container with a capacity of 2 cubic yards of loose waste will hold 6 to 12 cubic yards of compacted waste In other words the co...

Page 24: ...the loading area is full or when you have no more material operate the compactor as in step 4 above 6 Continue to load and cycle the compactor Each time a cycle is completed more and more material get...

Page 25: ...its uppermost position Keyed 3 Position Switch OFF turns off all power to the controls CYCLE allows the normal down up cycle of the compactor when the START button is pressed HOLD stops the platen in...

Page 26: ...opened NOTE If the compactor runs and does not immediately shut down when the gate is opened or if it will start and run when the cover is open DISABLE THE COMPACTOR IMMEDIATELY as instructed on page...

Page 27: ...s correct momentarily shuts Confirm correct thermal overload elements down starter over Hydraulic pump failure Serious fluid viscosity loads must be problems reset Chattering sound Confirm correct vol...

Page 28: ...rvice to repair STOP button or door switch or other control circuitry Never safety switched operate the compactor when any of its door is activated safety features is not working As the platen Check f...

Page 29: ...arranty Claim Forms are submitted to Summit claims for items that are not meant to be covered will be denied Please read and understand the Warranty so that you do not assume that anything that goes w...

Page 30: ...mistake while manually overriding the equipment s automatic controls is not covered by the Warranty 4 DO NOT DO NOT DO NOT DO NOT weld on the equipment without removing the fuses or switching off the...