background image

4

OPERATOR SAFETY INSTRUCTIONS

IMPORTANT

Read and understand this instruction manual prior to
operating or performing maintenance on this tool.

3.  Wear proper clothing.

Hard hat, protective 

eye covering, safety shoes and gloves should 
be worn as a precaution while operating this 
equipment.

4. Keep work areas clean.

Always keep floor in 

work area clear of clutter.

5.  Keep alert. 

Avoid horseplay around equipment 

and keep bystanders at a safe distance.  Do not 
allow children to operate this tool and always 
keep them out of work areas.

6.  Do not misuse tool.

Perform only the function 

for which the tool is designed.  Never attempt to 
operate the equipment for more than the recom-
mended function.

WARNING - 

Using the Clamp Champ as a

reforming tool on pipe unit greater than 1" or
25mm may result in operator injury or 

damages to the tool.

7.  Use only factory recommended 

accessories.  

CAUTION - 

Use of improper accessories

may be hazardous.

WARNING -

The Clamp Champ is not to be

used in fitting applications.

To accomplish each of the functions safely requires
dexterity and mechanical skills, as well as sound
safety habits.

Although the Clamp Champ is manufactured for
safe, dependable operation, it is impossible to
anticipate those combinations of circumstances
which could result in an accident.  The following
instructions are recommended for safe operation of
this tool.

1.  Read and understand the Operator's 

Manual. 

Before operating this tool, read the 

Operator's Manual carefully.  Become familiar 
with the tool operation, applications and limita-
tions.  Always contact the factory if in doubt.  Be 
particularly aware of its specific hazards.  Store 
the Operator's Manual in a clean area and 
always at a readily available location.  Additional 
copies are available at no charge by request at 
sumner.com.

2.  Inspect the equipment. 

Prior to suing the 

Clamp Champ, check all parts to ensure that 
they are in proper operating condition.  

IMPORTANT -

Make any necessary repairs

before attempting to operate the unit.

The Sumner Clamp Champ is designed for positioning and aligning pipe and fittings in the
range of 1-10", 1-16" and 10-36"  Additional pipe sizes can be achieved using Clamp
Champ extension kits.

Sumner Clamp Champ, Operator’s Manual

ARC WELDING SUPPLIES - 07 847 7870

Summary of Contents for Clamp Champ

Page 1: ...esfield 9 Telford Shropshire TF7 4QW phone 44 0 1952 586517 fax 44 0 1952 588920 Canada 470 Collier MacMillan Drive Unit 2 3 CDambridge ON N1R 5Y7 phone 519 623 2300 fax 519 623 0744 WARNING Before us...

Page 2: ...fe practices which could result in severe personal injury or death CAUTION Hazards or unsafe practices which could result in minor personal injury product or property damage IMPORTANT Indicates inform...

Page 3: ...ly requires dexterity and mechanical skills as well as sound safety habits Although the Clamp Champ is manufactured for safe dependable operation it is impossible to anticipate those combinations of c...

Page 4: ...2 o clock position if using 2 jack bars and the main block or 3 6 9 and 12 o clock position when using three jack bars Before mounting tool make sure there is ample thread length on the chain adjustme...

Page 5: ...ft is extended 3 Attach the C clamp portion of the leveling and supporting device onto the inside of the elbow The fitting attachment screw should be on the inside of the fitting while the flat portio...

Page 6: ...of the pipe 2 Wrap the Sumner Hold Down Device around the middle of the fitting and loosely tighten chain Slide flat portion of the level ing and supporting device under chain on the back side of the...

Page 7: ...e Clamp Champ onto the pipe end as shown in earlier section Position the jack screws so that the ball is even with the surface of the pipe 2 The leveling and supporting device must be bolted onto the...

Page 8: ...ing devices If the fitting is too heavy to lift use a crane or Roust A Bout Step 4 5 Once flange is resting on jack bars hook leveling and supporting device chain onto notch located behind the main bl...

Page 9: ...nce fitting is resting on jack bar hook leveling and supporting device chain onto notch located behind the main block Allow space between pipe and fitting for adjustment 6 Remove high lows by adjustin...

Page 10: ...of threaded shaft is extended 4 Pick up fitting with both hands and rest the fitting onto the two lower jack bars CAUTION Do not lift fitting by leveling and supporting devices If the fitting is too...

Page 11: ...reducers and 45 s Maintenance and Care 1 Always keep Clamp Champ clean and free of dirt 2 Apply light oil on chain and threaded parts 3 Replace worn parts 4 Use only Sumner replacement parts 12 Sumner...

Page 12: ...SCREW 10 20 4 781210 JACK SCREW 10 20 5 781261 MAIN BLOCK CCII 0 1 5 781258 MAIN BLOCK CCII 0 1 6 781009 ADJUSTMENT NUT HANDLE 2 2 6 781009 ADJUSTMENT NUT HANDLE 2 2 7 781011 ADJUSTMENT ROD 2 2 7 7810...

Page 13: ...eference Chart These photographs illustrate various welding fit ups using the Sumner Clamp Champ These two fit ups require the use of the optional Hold Down Device A R C W E L D I N G S U P P L I E S...

Reviews: