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Mounting the Clamp Champ

1. The Clamp Champ comes complete with 

three to nine jack bars.  Depending on pipe 
size and the fit-up, two jack bars and the 
main block may be adequate for most fit-up 
jobs.

2. Remove Clamp Champ from carrying case 

and spread out on a table.  To add jack 
bars, slide the chain through the opening in 
jack bars and loosely tighten chain attach-
ment screw.

NOTE - 

Jack bars should be facing same 

direction as the main block.

3.  Estimate location of jack bars to fit on the 

pipe in a 4, 8 and 12 o'clock position (if 
using 2 jack bars and the main block) or 3, 
6, 9 and 12 o'clock position when using 
three jack bars.  Before mounting tool, 
make sure there is ample thread length on 
the chain adjustment shaft so that slack can 
be taken out of the chain.

4.  While holding main block and chain adjust-

ment handle in one hand and the end of the 
chain with the other, wrap the pipe end with 
the Clamp Champ.  The main block should 
be located at the top of the pipe. 

(See photo top right)

5

Step 4

5.  Attach the chain to the main block and 

remove slack by tightening the chain 
adjustment.  (

See below)

Step 5

OPERATING PROCEDURES

Sumner Clamp Champ, Operator’s Manual

ARC WELDING SUPPLIES - 07 847 7870

Summary of Contents for Clamp Champ

Page 1: ...esfield 9 Telford Shropshire TF7 4QW phone 44 0 1952 586517 fax 44 0 1952 588920 Canada 470 Collier MacMillan Drive Unit 2 3 CDambridge ON N1R 5Y7 phone 519 623 2300 fax 519 623 0744 WARNING Before us...

Page 2: ...fe practices which could result in severe personal injury or death CAUTION Hazards or unsafe practices which could result in minor personal injury product or property damage IMPORTANT Indicates inform...

Page 3: ...ly requires dexterity and mechanical skills as well as sound safety habits Although the Clamp Champ is manufactured for safe dependable operation it is impossible to anticipate those combinations of c...

Page 4: ...2 o clock position if using 2 jack bars and the main block or 3 6 9 and 12 o clock position when using three jack bars Before mounting tool make sure there is ample thread length on the chain adjustme...

Page 5: ...ft is extended 3 Attach the C clamp portion of the leveling and supporting device onto the inside of the elbow The fitting attachment screw should be on the inside of the fitting while the flat portio...

Page 6: ...of the pipe 2 Wrap the Sumner Hold Down Device around the middle of the fitting and loosely tighten chain Slide flat portion of the level ing and supporting device under chain on the back side of the...

Page 7: ...e Clamp Champ onto the pipe end as shown in earlier section Position the jack screws so that the ball is even with the surface of the pipe 2 The leveling and supporting device must be bolted onto the...

Page 8: ...ing devices If the fitting is too heavy to lift use a crane or Roust A Bout Step 4 5 Once flange is resting on jack bars hook leveling and supporting device chain onto notch located behind the main bl...

Page 9: ...nce fitting is resting on jack bar hook leveling and supporting device chain onto notch located behind the main block Allow space between pipe and fitting for adjustment 6 Remove high lows by adjustin...

Page 10: ...of threaded shaft is extended 4 Pick up fitting with both hands and rest the fitting onto the two lower jack bars CAUTION Do not lift fitting by leveling and supporting devices If the fitting is too...

Page 11: ...reducers and 45 s Maintenance and Care 1 Always keep Clamp Champ clean and free of dirt 2 Apply light oil on chain and threaded parts 3 Replace worn parts 4 Use only Sumner replacement parts 12 Sumner...

Page 12: ...SCREW 10 20 4 781210 JACK SCREW 10 20 5 781261 MAIN BLOCK CCII 0 1 5 781258 MAIN BLOCK CCII 0 1 6 781009 ADJUSTMENT NUT HANDLE 2 2 6 781009 ADJUSTMENT NUT HANDLE 2 2 7 781011 ADJUSTMENT ROD 2 2 7 7810...

Page 13: ...eference Chart These photographs illustrate various welding fit ups using the Sumner Clamp Champ These two fit ups require the use of the optional Hold Down Device A R C W E L D I N G S U P P L I E S...

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