Sun Microsystems ALIGNMENT EELR124A, Installation And Operation Manual

Page 1: ...TION MANUAL THOROUGHLY BEFORE INSTALLING OPERATING SERVICING OR MAINTAINING THE INSTALLING OPERATING SERVICING OR MAINTAINING THE LIFT SAVE THIS MANUAL KODIAK QUAD RACK MODEL ALIGNMENT EELR124A EELR124APKG SERVICE WHE18406 18000 LB JUL 2010 REV 6 1787 SUN is a trademark of Snap on Tools Corporation 1 800 268 7959 ...

Page 2: ...nly trained and authorized personnel should operate the lift Do not allow customers or bystanders to operate the lift or be in the lift area 5 Caution Never work under the lift unless the mechanical safety locks are engaged 6 Always keep the lift area free of obstruction and debris Grease and oil spills should always be cleaned up immediately 7 Never raise vehicle with passengers inside 8 Before l...

Page 3: ...n Test With Vehicle 21 5 0 SAFETY AND OPERATING INSTRUCTIONS 22 6 0 SAFETY AWARENESS 23 7 0 RECOMMENDED MAINTENANCE 24 8 0 PARTS LIST 25 8 1 Lift Assembly 25 8 2 Parts List Lift Assembly 26 8 3 Tower Assembly 27 8 4 Parts List Power Tower Assembly 28 8 5 Deck Assembly Left Side 29 8 6 Parts List Deck Assembly Left Side 30 8 7 Crossmember Assembly 31 8 8 Parts List Crossmember Assembly 32 8 9 Cylin...

Page 4: ...g Overall Length 304 7 8 7468mm Overall Width 152 1 8 3864mm Down Position Height 9 1 2 241mm Maximum Lifting Height 72 1829mm Maximum Wheel Base 210 5334mm Power Rating 208 230 Volts 1Ph 20 Amp 60Hz Air Requirements 90 120 psi Shop Air Shipping Weight 5 465 lb 2 484 kg ...

Page 5: ...n decertification loss of warranty and possible damage to the equipment 2 0 TOOLS REQUIRED FOR INSTALLATION ROTARY HAMMER DRILL 3 4 CONCRETE DRILL BIT 4 LEVEL HAMMER for anchor installation PRY BAR for shim installation CHALK LINE lift location TAPE MEASURE ELECTRICAL TAPE STEP LADDER adjusting cables and or safety ladder in posts SIDE CUTTERS for cutting shipping straps 4 WORK STANDS set up STAND...

Page 6: ...smember Assembly with air cylinder release locks and sheaves Accessory Box Components Box 1 Contents 1 Power Post with safety ladder 3 Post with safety ladder Box 2 Contents 1 Hardware Kit with separate packaging list 2 Ramp pin 2 Front Wheel Stop 4 Sheave Cover 2 Approach Ramp 1 Coupler NPT 2 Recoil Hose 1 Power Unit 220v 1Ph 3hp 10ft 1 4 DIA Polytube 10ft 3 8 DIA Polytube 1 Hose Guard 1 Hydrauli...

Page 7: ...ed on level concrete floors with a minimum thickness of five 5 inches Concrete must have a minimum strength of 4 000 psi and should be aged 30 days prior to the installation of the lift Recommended clearance around the lift is three 3 feet Ensure clearance conforms to local building and fire codes Recommended overhead clearance is a minimum twelve 12 foot ceiling providing 6 feet for the maximum l...

Page 8: ...8 of 42 TYPICAL BAY LAYOUT ...

Page 9: ... baseplate Call this line A Determine the center of the doorway and bay Make a centerline to intersect with line A Make a chalk line parallel to line A 263 3 8 back toward the door Call this line B Make two chalk lines spaced 76 1 8 to the left and right side of the centerline intersecting line A and line B Call these lines line C These will be the lines that the outside edge of the tower baseplat...

Page 10: ...to the turn plate pocket cutouts are located at the front of the lift and should point outward when installed NOTE To determine the front and rear of the crossmembers check the following The rear crossmember has three ears for attaching the approach ramps There are 2 locating tabs on each side of the crossmembers for positioning the decks between the crossmembers see Figure 2 Figure 2 Front and re...

Page 11: ...he pulleys sheaves from the crossmembers along with the spacers and nylon thrust washers Place these to the side of the crossmembers Run each cable through the crossmembers and out past the safety lock see Figure 3 Raise the front crossmember up to the level of the decks and attach it using the DIA x 4 LG Hex Bolts Washers Lockwashers and Hex Nuts found in the polybag labeled D Decks NOTE THE CABL...

Page 12: ...CESSARY TO ALLOW THE JACKING BEAMS TO ROLL FREELY Remove the slider block weldments from both crossmembers by removing the 3 8 16UNC x 1 LG Hex HD Bolts and 3 8 Lockwashers attaching them to the crossmember Determine which tower is the power post the tower with the mounting plate for the powerpack and position it in the front left corner Position the remaining three towers at the other corners of ...

Page 13: ...ds away from the decks so that the slider blocks are flush with the tower roll form NOTE THE CYLINDER ROD MUST BE FULLY EXTENDED IN ORDER TO ATTACH THE THREADED ENDS OF THE CABLES TO THE TOP PLATE OF THE TOWERS TO EXTEND THE CYLINDER ROD THE POWERPACK AND HYDRAULIC KIT MUST BE INSTALLED AND THE ELECTRICAL CONNECTIONS MADE SEE FOLLOWING SECTIONS The non threaded ends of the cables are pre installed...

Page 14: ... Diagram 4 4 HYDRAULIC INSTALLATION Refer to Parts Manual Hydraulic and Air Kit Diagram Locate the supply lines 1 4 and 3 8 polytube 10ft 3 8 flexible hydraulic line 16ft and install the hose guard to cover all three lines All four items are found in the accessory box TIP TAPE ONE END OF THE HYDRAULIC HOSE TO THE TWO POLYTUBES AND FEED THEM THROUGH HOSE GUARD NOW REMOVE THE TAPE Feed the hose guar...

Page 15: ...Electrical diagram for 230V 1 ph 4 6 CABLE INSTALLATION Remove the hydraulic cap from the fitting at the base of the hydraulic cylinder Depress the lowering lever on the powerpack while using an air chuck to blow air into the breather hole at the base of the cylinder to extend the rod Extend the rod until it reaches its full stroke Fill the reservoir on the powerpack with ISO 32 10 Hydraulic Weigh...

Page 16: ...ic and Air Kit Diagram Page 35 Connect the 1 4 polytube from the hose guard i e supply line to the pushlock cross at the front of the left side deck assembly Connect the opposite end to the Air Valve and Filter assembly on the front left tower Connect the 3 8 polytube from the hoseguard to the 3 8 fitting at the front of the left deck assembly jacking beam air bracket Connect the opposite end to t...

Page 17: ...and rotary hammer drill drill through the concrete floor in the anchor holes positioned on the base of each post In case longer anchors are required supplied anchors can be hammered through concrete 5 Using a hammer drive each anchor into floor leaving space for shimming 6 Use a 4 level to level the posts Refer to Figure 9 7 Shim as required and hammer anchors till they make contact with Baseplate...

Page 18: ... rear and side to side as shown in Figure 10 Lower the lift onto the nearest safety Adjust the cable lengths by tightening or loosening the two 2 7 8 14UNF hex nuts attached to each cable at the tower top plate to raise or lower each corner Repeat the preceding steps until the lift is completely level when supported by the cables Raise the lift so that the deck is supported by the cables and is no...

Page 19: ...ing the ramp pins 1 8 x 2 LG cotter pins 1 2 washers and approach ramps provided The ramps and ramp pins are located in the accessory box the cotter pins and washers are found in polybag E Misc Ensure the proper operation of the ramps Install the front wheel stops using the 1 2 13 UNC 1 LG hex bolts and 1 2 lockwashers found in polybag E Misc Install the 4 sheave covers over the sheaves in the cro...

Page 20: ...et are installed ____ 10 Check jam nuts on cables and safety ladders are tightened ____ 11 Ensure cable flange clamp is installed correctly and tighten ____ 12 Ensure cylinder shaft Jam Nuts are installed as per instructions ____ 13 Ensure wheelstops are installed ____ 14 Ensure wheel chocks are provided ____ 15 Operate lift to full stroke then lower to ground while checking ____ for proper functi...

Page 21: ...locks are working correctly 4 Double check level of runways front to rear and side to side while on locks 5 Re adjust cables if necessary while vehicle is on 6 Check lowering speed and smooth decent rate 7 Lower lift to ground remove wheel chocks and drive vehicle off lift If any problems occur during the final checkout or operation of the lift please contact customer service at 1 800 268 7959 ...

Page 22: ...position and ensure that all tools have been removed from the deck surfaces 8 Always keep the lift area free from debris Grease and oil spills should always be cleaned up immediately Never leave any tools or parts laying on the decks 9 Never operate lift with passengers in vehicle 11 Always raise the lift off safety locks before lowering NOTE DO NOT ATTEMPT TO OPERATE THIS LIFT IF ANY PART IS NOT ...

Page 23: ...23 of 42 6 0 SAFETY AWARENESS AUTOMOTIVE LIFT INSTITUTE ALI ...

Page 24: ...t is in position and tight 8 Check and adjust safety racks if lift is not level on safety or if safeties do not engage properly 9 Check and clean full floating rear steer plates Lubricate with oil or light grease 10 Lubricate all safety shoes and locks QUARTERLY SLIP PLATE MAINTENANCE 1 Remove top Slip Plate covers by first removing the four 4 shoulder bolts on each cover 2 Remove polyethylene bea...

Page 25: ...25 of 42 8 0 PARTS LIST 8 1 LIFT ASSEMBLY ...

Page 26: ... 0680 8 2 FLAT WASHER 3 4 ID 6 0738 9 2 COTTER PIN 1 8 x 2 LG 6 0115 10 2 APPROACH RAMP PIN 2 1381 11 4 SHEAVE COVER 2 1379 12 4 HEX HD BOLT 1 4 20UNC x 2 LG 6 0177 13 2 MANIFOLD 1 1057 14 4 LOCKWASHER 1 4 ID 6 0056 15 4 HEX NUT 1 4 20UNC 6 0032 16 2 HOSE CLAMP 3 4 6 1683 17 2 SELF THREADING SCREW 10 x 3 4 LG 6 0297 18 2 FRONT WHEELSTOP 2 0998 19 14 LOCKWASHER 1 2 ID 6 0059 20 6 HEX HD BOLT 1 2 13...

Page 27: ...27 of 42 8 3 TOWER ASSEMBLY ...

Page 28: ...UNC X 1 LG GR 8 6 0668 7 2 LOCK WASHER 3 8 I D 6 0058 8 2 FLAT WASHER 3 8 I D 6 0625 9 8 FLAT WASHER 5 16 I D 6 0295 10 4 HEX NUT 5 16 18UNC GR 8 6 0294 11 4 LOCK WASHER 5 16 I D 6 0674 12 4 HEX HD BOLT 5 16 18UNC X 1 LG GR 8 6 0293 13 5 FLAT WASHER 3 4 I D 6 0738 14 5 WEDGE ANCHOR 3 4 10UNC X 5 1 2 LG 6 1379 15 5 HEX NUT 3 4 10UNC 6 0737 19 1 ATTENTION DECAL 6 1637 20 1 SERIAL TAG 21 1 DECAL SET ...

Page 29: ...29 of 42 8 5 DECK ASSEMBLY LEFT SIDE ...

Page 30: ...0 1 CABLE FLANGE 18K 4POST 2 1432 11 1 HOSE CLAMP 4 1 2 DIA 6 0665 12 3 HEX HD BOLT 1 2 DIA x 3 4 LG 6 0044 13 5 WASHER 1 2 ID 6 0248 14 1 CYLINDER SLING 1 1747 15 2 LOCKING PIN ASSEMBLY 2 0637 16 2 SELF TAPPING SCREW 10 x 1 2 LG 6 0505 17 2 RETAINING BAR 2 1391 18 8 HEX HD BOLT 1 4 20UNC x 3 4 LG 6 0128 19 8 WASHER ID 6 0060 20 8 LOCKWASHER ID 6 0056 21 1 1 4 BALL BEARING 1 PACKET 6 0829 22 1 BEA...

Page 31: ...31 of 42 8 7 CROSSMEMBER ASSEMBLY ...

Page 32: ... 8 LG 6 0069 12 2 FLAT WASHER 3 8 6 0625 13 2 LOCK SAFETY 2 1424 14 2 90 ELBOW 1 8 NPT x 1 4 POLYTUBE 6 0709 15 2 CABLE ROLLER 1 0766 16 4 TENSION SPRING 1 0768 17 2 SHOULDER BOLT 3 8 x 1 1 2 LG 6 0801 18 2 HEX BOLT 3 8 16UNC x 4 1 2 LG 6 1693 19 2 HEX NUT 3 8 16UNC 6 0034 20 4 SLIDER BLOCK WELDMENT 2 1376 21 2 HEX NYLON LOCKNUT 1 4 28UNF 6 1563 22 4 FENDER WASHER 1 4 I D 6 0626 23 2 SAFETY SHOE W...

Page 33: ...33 of 42 8 9 CYLINDER ASSEMBLY ...

Page 34: ... ROD SEAL 1 ID x 1 7 8 OD x 1 4 6 1892 7 1 ROD WIPER 1 ID x 1 7 8 OD x 3 16 6 0001 8 1 TUBE NUT 2 1343 9 1 KEEPER WASHER 1 1689 10 1 ORING 1 3 8 ID x 1 8 C S 6 1632 11 1 PISTON 2 1344 12 1 ROD SEAL 4 OD x 3 ID 6 1636 13 1 WEAR RING 4 OD x 3 8 WIDE x 1 8 THK 6 1635 14 1 LOCKNUT 1 3 8 12UNF 6 1645 15 2 WEAR RING 1 3 4 OD x WIDE x 1 8 THK 6 1686 16 1 ADAPTOR 1 8 NPT M TO 1 4 JIC M 6 0280 17 1 VELOCIT...

Page 35: ...35 of 42 8 11 HYDRAULIC AND AIR KIT ...

Page 36: ...ACK 230V 1 PH 6 1695 1 POWER PACK 230V 3 PH 6 2615 13 1 HYD HOSE ASS Y 3 8 JIC FEMALE 16FT LONG 6 1692 14 3 CABLE TIE 6 0731 16 1 NOTICE DECAL 6 0594 17 1 90 ELBOW 1 4 NPT M x 3 8 NPT F 6 0796 18 1 ADAPTER 1 4 POLY x 1 8 NPT 6 0708 19 1 3 WAY AIR VALVE 6 1775 20 1 AIR FILTER ASSEMBLY 6 0772 1 AIR FILTER ELEMENT REPLACEMENT 6 0180 21 1 AIR VALVE FITTING KIT 0 0405 22 1 VELOCITY FUSE 8GPM 6 1684 24 ...

Page 37: ...37 of 42 8 13 CABLE ROUTING ...

Page 38: ... CABLE ASSY 407 5 FRONT LEFT 2 1360 2 1 CABLE ASSY 473 5 FRONT RIGHT 2 1361 3 1 CABLE ASSY 162 REAR LEFT 2 1362 4 1 CABLE ASSY 228 REAR RIGHT 2 1363 5 8 HEX NUT 7 8 14UNF GR5 6 0724 6 4 CABLE SPACER 2 LG 1 0800 7 4 FLAT WASHER 7 8 ID 6 0725 8 4 CABLE SPACER 1 LG 1 0801 ...

Page 39: ...39 of 42 8 15 POWER PACK ASSEMBLY ...

Page 40: ...R 1 4 I D 6 0056 7 4 ALLEN FLAT HD SCW 1 4 20UNC X 3 4 LG 6 1086 8 1 COUPLING 6 0774 9 1 RELEASE BRACKET HANDLE ASSEMBLY 6 0776 10 1 VALVE CARTRIDGE RELEASE 6 0880 11 1 VALVE CARTRIDGE CHECK 6 1087 12 1 FIXED RELIEF VALVE ASSEMBLY RV 19 6 1319 13 1 RELIEF VALVE CAP 6 1089 14 1 RESERVOIR O RING 6 0875 15 1 PUMP ASSEMBLY 6 1688 16 2 PUMP MOUNTING BOLT 6 1090 17 1 INLET PLUMBING KIT 0 0198 18 1 INLET...

Page 41: ...FETY LADDERS USED ON 4 POST LIFTS ARE PRELOADED REMOVING THE BOLT HOLDING THE BOTTOM PORTION OF THE SAFETY LADDER WITHOUT PROPER PRECAUTIONS CAN RESULT IN INJURY PLEASE CONTACT CUSTOMER SERVICE FOR PROPER REMOVAL INSTRUCTIONS ...

Page 42: ...llection Oil Tank 26 gal Drive thru Kit Quad Rack Front Turning Radius Plates set of 2 Alignment Pan Cover 4 Post Stainless Steel Turnplates Rollback Kit for Stainless Steel Turnplates Air Electric Service Station for 2 Post 4 Post Rear Slip Plate Refurb Kit Staniless Steel Base 24 Decks Only set of 2 NO PICTURE AVAILABLE Roll Forward Kit 4 Post Tsunami Kit in line compressed air dryer Accessories...