Sun Microsystems Electrolite, Owner'S Manual Supplement

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Page 2: ...to our body of knowledge We and each of these dealers are dedicated to providing you with everything you need to have the best experience possible on your new Sun bicycle w w w s u n b i c y c l e s c o m Distributed by J B Importers Inc PO Box 161859 Miami FL 33116 1859 info sunbicycles com Notice Sun Bicycles are partially assembled They are intended to be sold only in a fully assembled and adju...

Page 3: ...Power Indicator Trigger Shifter for Rear Gears Crankset with Pedals Front Wheel Quick Release Kickstand Hub Motor with Gears Battery Controller Battery Carrier Battery Rear derailleur Hub Motor Power Connector Comfort Saddle ...

Page 4: ... SMART CHARGER 6 POWERING UP YOUR ELECTROLITE 7 USING THE PEDAL ASSIST MODE 8 USING THE THROTTLE ASSIST MODE 9 POWERING DOWN YOUR ELECTROLITE 10 FAQ 10 CLEANING MAINTENANCE 14 REPAIR REPLACEMENT PARTS 15 TROUBLESHOOTING 15 BATTERY CARE 20 SPECIFICATIONS 21 SAFETY PRECAUTIONS 22 WARRANTY INFORMATION 23 SUN ELECTROLITE KEY SERIAL NUMBER ...

Page 5: ...to unlock battery from rear carrier of bike Slide battery rearward from carrier being careful not to drop battery Turn battery over to reveal rubber cap covering charging port NOTE Your Sun Electrolite battery can also be charged while installed in the bike if more convenient ...

Page 6: ...If charging with the battery installed in your Electrolite be certain that power to the LED Power Indicator is turned OFF See Page 11 for details Plug power cord into end of smart charger body Plug smart charger into active wall outlet If outlet is switched be sure that it s powered on Mini Jack to Battery Power Cord to Charger Smart Charger ...

Page 7: ...rger will show a red indicator light when plugged in and not charging Smart charger will show an orange indicator light when charging Smart charger will show a green indicator light when fully charged When done charging always unplug smart charger from wall and mini jack from battery charging port Cover charging port on battery with attached rubber cap Slide battery back into rear carrier use incl...

Page 8: ... illuminate all LEDs LED Power Indicator will show battery charge across top row of LEDs LED Power Indicator will also show Pedal Assist setting across lower row of LEDs LED Power Indicator will adjust its brightness according to ambient light for easy day or night use Fully Charged Battery LED Power Indicator Systems Check Rear Brake and Shifter Rear Trigger Shifter Hub Motor Rear Gears ...

Page 9: ...suitable for your riding terrain as well Gearing on the right trigger shifter is easiest in the smallest numbers gears 1 2 for hills normal for the middle numbers gears 3 4 5 for standard riding and hardest for the highest numbers gears 6 7 8 for straightaways and downhill riding For safety Pedal Assist mode will automatically stop providing power when you stop pedaling The brake levers also act a...

Page 10: ...t once activated you can stop pedaling and enjoy the ride until you release the throttle again Throttle Assist will override any Pedal Assist settings to provide up to 100 of available power and is limited to a top bicycle speed of 20mph due to federal safety regulations Remember that this Throttle Assist mode will reduce the range of your battery so enjoy it conservatively for best battery life a...

Page 11: ...D Power Indicator when parked or otherwise unattended FAQ Q How far can I go on one battery charge A Typical range is around 40 45 kilometers or 25 28 miles This will vary according to rider and cargo weight how hilly your terrain is how much electric assist you choose to add and how often and how long you use the Throttle Assist mode Q How long does it take to charge the battery A The included sm...

Page 12: ...tery at any time without it having to be completely discharged Q What s the useful battery life of my Sun Electrolite A Typically lithium polymer batteries have a useful life of about 500 700 charge discharge cycles However average battery life is influenced by many conditions and rechargeable batteries do have a finite lifespan Be aware that temperature terrain rider weight riding style and elect...

Page 13: ...m bike weight limits in place to prevent damage to your bike rack your bike and your car Failure to heed these maximum weight limits can result in damage or failure of your bike rack damage to your Electrolite or damage to your car Auto rack failure can also pose a hazard to others around you You should consult with your rack manufacturer to be sure that your bike rack meets the demands of your us...

Page 14: ...e to order the proper replacement key only if you have this information This key serial number is not kept on record anywhere else Make note of your key serial number on the Table of Contents page Q I didn t see my question listed here What should I do A Feel free to contact your local Sun Bicycles dealer with any additional questions Like we said earlier our network of dealers are the best resour...

Page 15: ...eeping the painted surfaces free of road grime A light rinse of water and application of the gentle foam cleanser is all that s needed to clean the painted surfaces of your Sun Electrolite Be gentle with water around the LED Power Indicator and be sure that your Electrolite is powered down Also be gentle with water around the Battery Controller and Battery Housing Citrus degreasers are best for an...

Page 16: ...G BATTERY CHARGING Orange light is off during charging Check that connections to battery are fully engaged Check that line voltage is not too low or switched off Line voltage should be at least 100V AC and no more than 240V AC Orange light does not turn to Green Remove from AC power for at least five 5 seconds Reconnect power to continue charging Orange light turns to Green immediately Check that ...

Page 17: ...ower Indicator blinks constantly and I get no electronic assistance The blinking E on the battery indicator reminds you that your battery is exhausted and should be recharged before further use You ll want to turn off the LED Power Indicator and finish your ride without electronic assistance to protect the battery and other components Fully recharge your battery when you are home I pedal with the ...

Page 18: ... assistance there may be a problem with the magnetic crank sensor located behind the crank set on the right side of the bike Problems with either the battery controller or the magnetic crank sensor should be taken to your local Sun Bicycles dealer for inspection and repair OTHER ISSUES I removed the rear tire to replace a tube and now I don t get any electronic assistance Check that the rear hub m...

Page 19: ...s on the brake levers are in good condition They can be damaged by sharp pulls on their wiring harness Activation of either brake lever should remove power to the hub motor Check that the wiring harnesses to the brake levers are not crimped frayed or otherwise damaged Front Brake Sensor Wire Rear Brake Sensor Wire ...

Page 20: ...t of battery These two fuses protect both the battery and the controller In the event of an overload these fuses will remove ALL BATTERY POWER by disconnecting the overloaded circuit The overloaded fuses must be replaced if this happens Do not under any circumstances bypass these fuses Do not replace these fuses with anything other than the exact size and specification of fuse Use of non specifica...

Page 21: ...ing capacity may be diminished Always store the bicycle with a fully charged battery Battery power indicator on rear of battery can be used to check battery charge at any time Push button until charge indication appears display will illuminate for several seconds Do not allow the battery to charge for more than 24 hours Always disconnect the charger from the wall outlet and battery if not actively...

Page 22: ...ROLITE BATTERY SPECIFICATIONS Lithium Polymer Battery 36VDC 10Ah rating Custom Alloy Casing with Keyed Battery Lock Dual Fuse Protection 20A main and 5A controller fuses 5HR Full Recharge Time SUN ELECTROLITE HUB SPECIFICATIONS 250 Watt Silent Hub Motor 36VDC operation 17 4 mph top speed rating Maintenance Free Brushless Operation 12G Stainless spokes ...

Page 23: ...not modify hub motor Do not use damaged battery charger or cords Do not dispose of battery in household garbage Do not bypass or use non specification fuses Maintain battery charge once every three 3 months for best battery performance Power off your Sun Electrolite when parked stored or otherwise left unattended Battery power indicator on rear of battery can be used to check battery charge at any...

Page 24: ...ned below All Sun forks parts and components including e bike motor and electronic parts except wear items such as tires and inner tubes are warranted for one 1 year from the date of purchase of the original retail buyer E bike lithium polymer battery is warranted for one 1 year from the date of purchase of the original retail buyer with the following exceptions The battery warranty does not inclu...

Page 25: ...r together with a receipt bill of sale or other appropriate written proof of purchase which identifies the bicycle or frameset by serial number Should this bicycle or any part be determined by Sun to be covered by this warranty it will be repaired or replaced at the sole option of Sun which will be conclusive and binding The original owner shall pay all labor charges connected with the repair or r...

Page 26: ...n bicycle or frameset that would not be covered by this warranty All Sun bicycles or framesets should be periodically checked by a Sun dealer for indicators of stress and or potential failure including cracks deformation corrosion paint peeling dents and any other indicators of potential problems inappropriate use or abuse These are important safety checks and very important to help prevent accide...

Page 27: ...ome states jurisdictions countries provinces do not allow some or all of the limitations set for herein or the exclusion or limitation of incidental or consequential damages If any provision is found unenforceable only that provision shall be stricken and all others shall apply This limited warranty does provide the original owner with certain legal rights and recourse and the original owner may p...