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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

In  areas  with  heavy  snowfalls  it  is 

recommended to further strengthen the 

collector support fixation to the building 

structure, as well as frequent inspection 

to prevent any loosening of connections.

• 

 Collector protection against frost

To  protect  the  collector  against  frost 

(closed  loop)

  Propylene Glycol PG 

heat-

carrier fluid is recommended.

Table 5

Relation between Propylene Glycol and wa-

ter

PG

 / Propylene 

Glycol /:

 Water

Freezing point

20% : 80%

30% : 70%

13 

40% : 60%

23

50% : 50%

34

If  you  choose  water  as  heat  carrier,  it  is 

recommended  to  connect  to  the  system 

a  controller  unit  supporting  antifreeze 

function  working  with  water  as  heat-

carrier. 

• 

 

  Collector  protection  against 

overheating

If the system is designed to 

power  a  central  heating  circuit  it  would 

produce more hot water than necessary 

in  the  summer  period.  In  this  case,  we 

recommend that the system be fitted with 

a  device  for  heat  dissipation  or  to  add 

more users to the hot water circuit in the 

summer (swimming pool or other similar 

consumers).

7.2. 

Collector outlets/connections

Upon  design  of  vertical  risers  it  is 

recommended that the heat carrier flow 

speed

be between 0.5 and 0,8 m/s, and the riser 

pipes be made of copper.

For example: for 20 m 

2

 of collector area 

the required flow rate is 1000 l/h at a heat 

carrier speed of 0,5 m/s - recommended 

pipe section is ø28x1 Cu.

We  recommend  -  two  and/or  more 

collector fields to be connected using the 

Tichelmann principle. 

When  installing  the  collector  it  is 

mandatory  that  on  its  highest  point 

an  automatic  air  purge  be  installed  to 

facilitate system charging. 

Connection  of  collectors  is  carried  out 

using Hollander joints.

Diagram 24

For  PK  New  Line  model  using  adapter 

nipples for copper pipe ø22.

For  PK  Classic  model  using  Hollander 

joints at 1/2“ 

The  use  of  galvanized  pipes  and  fittings 

for  connecting  collectors  to  water  tanks 

is forbidden due to electrical corrosion 

hazard.

Summary of Contents for PK 2.0

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL model serial number SUNSYSTEM solar collectors FLAT PLATE COLLECTOR series EVACUATED TUBE COLLECTOR VTC series v0 1...

Page 2: ...t transfer plates 6 4 Transportation of the collector 6 5 Delivery of the collector 6 6 Installation 8 6 1 Installation of flat plate collector 9 6 2 Installation of evacuated tube collector VTC 10 6...

Page 3: ...uring installation and operation the country specific requirements and regulations must be observed local construction regulations on installation on building mass of the system to comply with the bui...

Page 4: ...port the heating system only in the manner described in this manual Installation and maintenance must be performed by a technician service shop authorized for such operations 2 DESCRIPTION OF PK TYPE...

Page 5: ...y has the necessary constructive strength to withstand the year round whims of weather not sacrificing on light weight 3 DESCRIPTION OF VTC TYPE EVACUATED TUBE COLLECTOR 3 1 Evacuated tube Absorber co...

Page 6: ...e use of pallet jack fork truck or other hoisting devices is a must Transportation of Flat plate collectors PK Protective plastic corners are fit on each panel collector frame to protect it from rubbi...

Page 7: ...ectors before connecting collectors to system Before installing PK type collectors remove the protective plastic cor ners from collector frames Do not take out or expose the tubes to sunlight during i...

Page 8: ...n be installed in places where the values for wind load Vm mean wind speed does not exceed 150 km h and snow loads Sk weight of snow mass does not exceed 1 25 kN m according to ENV 1991 1 3 and 1991 1...

Page 9: ...Adjust the support angle as needed Place the collector on the support Fix the collector to support using the clamping clips Make sure all connections are properly secured and will not loosen under ha...

Page 10: ...slopes Diagram 14 6 2 1 Flat roof VTC type collector installation Diagram 15 Installation is carried out by at least two people We recommend consulting with a roofing expert Fix the support onto the...

Page 11: ...e the bar rests on the roof tile Install the two side rails F to fixing straps B Use the screws and therefore provided orifices in the rails Diagram 17 Step 3 At the bottom of both side rails F insert...

Page 12: ...box The upper end of the tube with a silver probe like tip as must fit in the manifold nest The lower end of the tube must pass through tube holder D Place the plastic protector on the bottom of tube...

Page 13: ...service shop for such operations Our warranty does not cover dam age from extremely strong acts of nature We recommend that dam age of collectors be included as a clause in your building insurance Co...

Page 14: ...ary in the summer period In this case we recommend that the system be fitted with a device for heat dissipation or to add more users to the hot water circuit in the summer swimming pool or other simil...

Page 15: ...o increase in temperature until the limit of the temperaure relief valve is reached at which point hot water will be dumped from the system If a PTRV is not installed on the collector steam will form...

Page 16: ...ed to operate at a pressure of 500 kPa achieved by use of a pressure limiting reduction value For the reliable operation of system we recommend you check the lever of the pressure and temperature retu...

Page 17: ...d OPERATION MANUAL 7 8 Connection diagrams Diagram 25 Connection of Flat plate collector K to solid fuel boiler WBS combi tank KSC2 and three way valve Must be performed by an autho rized service tech...

Page 18: ...SSPORT INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 26 Connection of Evacuated tube collector VTC to solid fuel boiler WBS combi tank KSC2 and t...

Page 19: ...19 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 27 Connection of Flat plate collector K to solid fuel boiler WBS solar water tank SON buffer tank P and three way valve...

Page 20: ...INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 28 Connection of Flat plate collector K to solid fuel boiler WBS solar water tank SON buffer tank...

Page 21: ...g pressure pump operation hydraulic connections Checkup of heat carrier fluid replacement thereof 9 2 Cleaning of collectors from dust deposits fallen dry leaves and twigs Keeping the collector surfac...

Page 22: ...tion unsuitable or incorrect use Failure to observe the installation use and maintenance instructions set forth in the installation manual of respective product Improper installation or use as well as...

Page 23: ...mediate replacement of the product he has claimed warranty for before receiving the decision as to the claim said request shall be accompanied by a Purchase requisition from the Commercial Department...

Page 24: ...e Mpa 0 6 Inlet Outlet N P R1 2 Inlet Outlet New Line N P Cu 22 Heat carrier flow rate l m2 h 50 Weight kg 33 38 31 33 36 38 Thickness of solar glass mm 4 2 Material of solar glass K Heat tempered pri...

Page 25: ...chnical features of VTC type Evacuated tube collector Diagram 30 Elements of VTC type Evacuated tube collector 1 Manifold 2 Inlet Outlet sleeve 3 Evacuated glass tube 4 Holder and protector of evacuat...

Page 26: ...tant plastic RAL 9005 Heat carrier pipes material type Copper Heat pipe TU 1 Coating of absorber Selective coating Manifold unit box material insulation Anodized aluminum Polyurethane foam 30 mm Effic...

Page 27: ...ntal protection regulation 12 2 Recycling and waste disposal At the end of life cycle of each product its components are due to be disposed of in conformity with regulatory prescriptions According to...

Page 28: ...garia t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www sunsystem bg ISO 9001 200...

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