background image

21

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

8. COMMISSIONING

Must be performed by an 

authorized service technician/

service shop for such operations.

Before  commissioning  of  solar  collector 

into operation, check:

-  The air-tightness of all connections

-  System air purging

-  Insulation  of  pipelines:  must  be  UV 

resistant and temperature shock proof 

as  well  as  bird-  and  rodent-proof  in 

structure.

-  Electrical connections: controller, pump

9. DAMAGE PREVENTION AND SERVICE 

MAINTENANCE OF COLLECTORS

Any changes in design or con-

struction  of  solar  collectors  are 

strictly  prohibited.  Detection  of 

such makes warranty null and 

void. As changes in design and 

construction  shall  be  considered 

the removal of any manufacturer-

embedded  items,  incorporation 

of  additional  components  in  the 

collector, replacement of any com-

ponents with similar or analogues 

not explicitly approved by the 

manufacturer.

9.1. 

It  is  recommended  that  yearly 

maintenance be carried out by 

an  authorized  service.  All  service 

maintenance  must  be  logged  on  the 

warranty card.

- Checkup  of  operating  pressure,  pump 

operation, hydraulic connections.

- Checkup  of  heat  carrier  fluid, 

replacement thereof.

9.2. Cleaning of collectors from dust 

deposits, fallen dry leaves and twigs

Keeping  the  collector  surface  (type  PK 

or  VTC)  clean  is  a  prerequisite  for  good 

performance.  A  dusty  collector  (due  to 

lack  of  rainfall,  dusty  ambience)  can  be 

cleaned up in early morning hours before 

it is heated by sunlight using:

- Warm water, soap/glass cleaner solution 

and  a  soft  cloth  when  the  collector  is 

mounted in an easily accessible and safe 

place;

- Pressurized water jet when the collector 

is mounted in a hardly accessible place.

9.3. Replacing a broken tube on VTC type 

heat pipe collector 

In  any  event  of  broken  collector  tube 

it  needs  to  be  replaced  as  quickly  as 

possible. Despite the damaged tube, the 

collector can still operate, but its efficiency 

will  drop.  Clean  broken  glass  to  prevent 

future  injuries.  We  recommend  that 

replacement of the broken collector tube 

be carried out by an authorized installer / 

service observing all safety norms.

10. WARRANTY TERMS 

Failure to observe the installation 

and  operating  requirements  de

-

scribed in the manual and the ser-

vice booklet voids the warranty.

10.1. Manufacturing defects and 

materials guarantee

NES  Ltd.  expressly  guarantees  that 

Summary of Contents for PK 2.0

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL model serial number SUNSYSTEM solar collectors FLAT PLATE COLLECTOR series EVACUATED TUBE COLLECTOR VTC series v0 1...

Page 2: ...t transfer plates 6 4 Transportation of the collector 6 5 Delivery of the collector 6 6 Installation 8 6 1 Installation of flat plate collector 9 6 2 Installation of evacuated tube collector VTC 10 6...

Page 3: ...uring installation and operation the country specific requirements and regulations must be observed local construction regulations on installation on building mass of the system to comply with the bui...

Page 4: ...port the heating system only in the manner described in this manual Installation and maintenance must be performed by a technician service shop authorized for such operations 2 DESCRIPTION OF PK TYPE...

Page 5: ...y has the necessary constructive strength to withstand the year round whims of weather not sacrificing on light weight 3 DESCRIPTION OF VTC TYPE EVACUATED TUBE COLLECTOR 3 1 Evacuated tube Absorber co...

Page 6: ...e use of pallet jack fork truck or other hoisting devices is a must Transportation of Flat plate collectors PK Protective plastic corners are fit on each panel collector frame to protect it from rubbi...

Page 7: ...ectors before connecting collectors to system Before installing PK type collectors remove the protective plastic cor ners from collector frames Do not take out or expose the tubes to sunlight during i...

Page 8: ...n be installed in places where the values for wind load Vm mean wind speed does not exceed 150 km h and snow loads Sk weight of snow mass does not exceed 1 25 kN m according to ENV 1991 1 3 and 1991 1...

Page 9: ...Adjust the support angle as needed Place the collector on the support Fix the collector to support using the clamping clips Make sure all connections are properly secured and will not loosen under ha...

Page 10: ...slopes Diagram 14 6 2 1 Flat roof VTC type collector installation Diagram 15 Installation is carried out by at least two people We recommend consulting with a roofing expert Fix the support onto the...

Page 11: ...e the bar rests on the roof tile Install the two side rails F to fixing straps B Use the screws and therefore provided orifices in the rails Diagram 17 Step 3 At the bottom of both side rails F insert...

Page 12: ...box The upper end of the tube with a silver probe like tip as must fit in the manifold nest The lower end of the tube must pass through tube holder D Place the plastic protector on the bottom of tube...

Page 13: ...service shop for such operations Our warranty does not cover dam age from extremely strong acts of nature We recommend that dam age of collectors be included as a clause in your building insurance Co...

Page 14: ...ary in the summer period In this case we recommend that the system be fitted with a device for heat dissipation or to add more users to the hot water circuit in the summer swimming pool or other simil...

Page 15: ...o increase in temperature until the limit of the temperaure relief valve is reached at which point hot water will be dumped from the system If a PTRV is not installed on the collector steam will form...

Page 16: ...ed to operate at a pressure of 500 kPa achieved by use of a pressure limiting reduction value For the reliable operation of system we recommend you check the lever of the pressure and temperature retu...

Page 17: ...d OPERATION MANUAL 7 8 Connection diagrams Diagram 25 Connection of Flat plate collector K to solid fuel boiler WBS combi tank KSC2 and three way valve Must be performed by an autho rized service tech...

Page 18: ...SSPORT INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 26 Connection of Evacuated tube collector VTC to solid fuel boiler WBS combi tank KSC2 and t...

Page 19: ...19 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 27 Connection of Flat plate collector K to solid fuel boiler WBS solar water tank SON buffer tank P and three way valve...

Page 20: ...INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 28 Connection of Flat plate collector K to solid fuel boiler WBS solar water tank SON buffer tank...

Page 21: ...g pressure pump operation hydraulic connections Checkup of heat carrier fluid replacement thereof 9 2 Cleaning of collectors from dust deposits fallen dry leaves and twigs Keeping the collector surfac...

Page 22: ...tion unsuitable or incorrect use Failure to observe the installation use and maintenance instructions set forth in the installation manual of respective product Improper installation or use as well as...

Page 23: ...mediate replacement of the product he has claimed warranty for before receiving the decision as to the claim said request shall be accompanied by a Purchase requisition from the Commercial Department...

Page 24: ...e Mpa 0 6 Inlet Outlet N P R1 2 Inlet Outlet New Line N P Cu 22 Heat carrier flow rate l m2 h 50 Weight kg 33 38 31 33 36 38 Thickness of solar glass mm 4 2 Material of solar glass K Heat tempered pri...

Page 25: ...chnical features of VTC type Evacuated tube collector Diagram 30 Elements of VTC type Evacuated tube collector 1 Manifold 2 Inlet Outlet sleeve 3 Evacuated glass tube 4 Holder and protector of evacuat...

Page 26: ...tant plastic RAL 9005 Heat carrier pipes material type Copper Heat pipe TU 1 Coating of absorber Selective coating Manifold unit box material insulation Anodized aluminum Polyurethane foam 30 mm Effic...

Page 27: ...ntal protection regulation 12 2 Recycling and waste disposal At the end of life cycle of each product its components are due to be disposed of in conformity with regulatory prescriptions According to...

Page 28: ...garia t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www sunsystem bg ISO 9001 200...

Reviews: