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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

1. EXPLANATION OF SYMBOLS AND 

SAFETY INSTRUCTIONS

1.1. Explanation of symbols

CAUTION!

 

Important 

recommendation or warning 

concerning safety conditions during 

installation and operation of the solar 

collector.

DANGER!

  - 

fault or improper use 

may cause injury or be hazardous to 

life 

of humans or animals.

INFORMATION

 

Important 

information on the proper operation 

of the product.

1.2.  Requirements to solar collector 

installation place

This 

manual 

contains 

important 

information  for  the  safe  and  correct 

installation,  start-up  and  trouble-free 

operation  and  maintenance  of  the 

solar 

collector.

The solar collector can be used to produce 

domestic hot water and support of space 

heating  system  only  in  the  manner 

described in this manual.

The  application  and  any  other  was  the 

area of operation is not recommended by 

the manufacturer and is not responsible 

for the occurrence of defects or failures.

Note  the 

collector

  type  data  on  the 

factory rating label and the technical data 

provided in chapter 1

2 in order to ensure 

proper operation of the product.

1.2.1. Instructions to collector installer

During  installation  and  operation,  the 

country-specific 

requirements 

and 

regulations must be observed:

• 

local  construction  regulations  on 

installation

 

on  building  –  mass  of  the 

system  to  comply  with  the  building 

structure.

• 

regulations  and  norms  concerning 

safety installation and operation of solar 

collectors  -  protective  gloves,  eyewear 

should  be  used;  make  sure  collector  is 

securely attached to the building.

Use only original 

SUNSYSTEM parts

DANGER of structure damage / 

injury from fall.

The weight of collector/collectors 

must comply with the building 

structure,  namely  the  distribution 

of weight; strong and secure 

fixation  of  collector  support  to 

the roof/façade of building. We 

recommend the securing of the 

area  during  installation  and  the 

construction  of  roof  barriers 

protecting  against  downslide  of 

snow mass. Failure to comply with 

these recommendations can lead to 

fatal consequences.

Risk of injury, burn upon 

installation  and  maintenance  of 

solar collectors:

- On contact with broken glass/

vacuum tube

- On contact with collector in 

function  because  of  its  high 

temperature.

We recommend the use of 

protective  equipment,  gloves, 

eyewear (goggles), clothing.

Installation  and  maintenance  of 

collectors must be carried out in 

the early morning hours. When the 

collector is still cold you can cover it 

with tarpaulin to avoid its heating 

by direct sunlight.

Summary of Contents for PK 2.0

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL model serial number SUNSYSTEM solar collectors FLAT PLATE COLLECTOR series EVACUATED TUBE COLLECTOR VTC series v0 1...

Page 2: ...t transfer plates 6 4 Transportation of the collector 6 5 Delivery of the collector 6 6 Installation 8 6 1 Installation of flat plate collector 9 6 2 Installation of evacuated tube collector VTC 10 6...

Page 3: ...uring installation and operation the country specific requirements and regulations must be observed local construction regulations on installation on building mass of the system to comply with the bui...

Page 4: ...port the heating system only in the manner described in this manual Installation and maintenance must be performed by a technician service shop authorized for such operations 2 DESCRIPTION OF PK TYPE...

Page 5: ...y has the necessary constructive strength to withstand the year round whims of weather not sacrificing on light weight 3 DESCRIPTION OF VTC TYPE EVACUATED TUBE COLLECTOR 3 1 Evacuated tube Absorber co...

Page 6: ...e use of pallet jack fork truck or other hoisting devices is a must Transportation of Flat plate collectors PK Protective plastic corners are fit on each panel collector frame to protect it from rubbi...

Page 7: ...ectors before connecting collectors to system Before installing PK type collectors remove the protective plastic cor ners from collector frames Do not take out or expose the tubes to sunlight during i...

Page 8: ...n be installed in places where the values for wind load Vm mean wind speed does not exceed 150 km h and snow loads Sk weight of snow mass does not exceed 1 25 kN m according to ENV 1991 1 3 and 1991 1...

Page 9: ...Adjust the support angle as needed Place the collector on the support Fix the collector to support using the clamping clips Make sure all connections are properly secured and will not loosen under ha...

Page 10: ...slopes Diagram 14 6 2 1 Flat roof VTC type collector installation Diagram 15 Installation is carried out by at least two people We recommend consulting with a roofing expert Fix the support onto the...

Page 11: ...e the bar rests on the roof tile Install the two side rails F to fixing straps B Use the screws and therefore provided orifices in the rails Diagram 17 Step 3 At the bottom of both side rails F insert...

Page 12: ...box The upper end of the tube with a silver probe like tip as must fit in the manifold nest The lower end of the tube must pass through tube holder D Place the plastic protector on the bottom of tube...

Page 13: ...service shop for such operations Our warranty does not cover dam age from extremely strong acts of nature We recommend that dam age of collectors be included as a clause in your building insurance Co...

Page 14: ...ary in the summer period In this case we recommend that the system be fitted with a device for heat dissipation or to add more users to the hot water circuit in the summer swimming pool or other simil...

Page 15: ...o increase in temperature until the limit of the temperaure relief valve is reached at which point hot water will be dumped from the system If a PTRV is not installed on the collector steam will form...

Page 16: ...ed to operate at a pressure of 500 kPa achieved by use of a pressure limiting reduction value For the reliable operation of system we recommend you check the lever of the pressure and temperature retu...

Page 17: ...d OPERATION MANUAL 7 8 Connection diagrams Diagram 25 Connection of Flat plate collector K to solid fuel boiler WBS combi tank KSC2 and three way valve Must be performed by an autho rized service tech...

Page 18: ...SSPORT INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 26 Connection of Evacuated tube collector VTC to solid fuel boiler WBS combi tank KSC2 and t...

Page 19: ...19 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 27 Connection of Flat plate collector K to solid fuel boiler WBS solar water tank SON buffer tank P and three way valve...

Page 20: ...INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 28 Connection of Flat plate collector K to solid fuel boiler WBS solar water tank SON buffer tank...

Page 21: ...g pressure pump operation hydraulic connections Checkup of heat carrier fluid replacement thereof 9 2 Cleaning of collectors from dust deposits fallen dry leaves and twigs Keeping the collector surfac...

Page 22: ...tion unsuitable or incorrect use Failure to observe the installation use and maintenance instructions set forth in the installation manual of respective product Improper installation or use as well as...

Page 23: ...mediate replacement of the product he has claimed warranty for before receiving the decision as to the claim said request shall be accompanied by a Purchase requisition from the Commercial Department...

Page 24: ...e Mpa 0 6 Inlet Outlet N P R1 2 Inlet Outlet New Line N P Cu 22 Heat carrier flow rate l m2 h 50 Weight kg 33 38 31 33 36 38 Thickness of solar glass mm 4 2 Material of solar glass K Heat tempered pri...

Page 25: ...chnical features of VTC type Evacuated tube collector Diagram 30 Elements of VTC type Evacuated tube collector 1 Manifold 2 Inlet Outlet sleeve 3 Evacuated glass tube 4 Holder and protector of evacuat...

Page 26: ...tant plastic RAL 9005 Heat carrier pipes material type Copper Heat pipe TU 1 Coating of absorber Selective coating Manifold unit box material insulation Anodized aluminum Polyurethane foam 30 mm Effic...

Page 27: ...ntal protection regulation 12 2 Recycling and waste disposal At the end of life cycle of each product its components are due to be disposed of in conformity with regulatory prescriptions According to...

Page 28: ...garia t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www sunsystem bg ISO 9001 200...

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