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66035SJ 6  9/6/18

SUNExpress™ Warranty

This jack is under the SUNEXpress™ Warranty. The SUNEXpress™ Warranty allows Sunex

®

 users to exchange inoperable, defective  

service jacks still under 1 year warranty directly with Sunex Tools

®

. Please call (855) 600 – SWAP or visit www.sunextools.com/sunexpress  

for more details.

TROUBLESHOOTING

Important: Service jacks are self-contained devices used for lifting, but not sustaining, a partial vehicular load. In accordance with 

ASME-PASE Load Sustaining Test: “A load not less than the rated capacity…shall not lower more than 1/8

"

 (3.18mm) in the first minute,  

nor a total of .1875

"

 (4.76mm) in 10 minutes.” Lowering within this range is considered normal operation and is NOT a warrantable defect.

OWNER/USER RESPONSIBILITY

The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this jack.  

Personnel involved in the use and operation of equipment shall be careful, competent, trained, and qualified in the safe operation of the  
equipment and its proper use when servicing motor vehicles and their components. Warning information should be emphasized and  
understood. If the operator is not fluent in English, the manufacturer’s instructions and warning shall be read to and discussed with the  
operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents. Owner and/or 
user must study and maintain for future reference the manufacturers’ instructions. Owner and/or user is responsible for keeping all warning 
labels and instruction manuals legible and intact. Replacement labels and literature are available from the manufacturer.

OWNER'S MANUAL

SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SUNEX TOOLS

®

 BRANDED 

PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS. 

Sunex International, Inc. will repair or replace its Sunex Tools

®

 branded products which fail to give satisfactory service due to defective 

workmanship or materials, based upon the terms and conditions of the following described warranty plans attributed to that specific 
product. This product carries a ONE-YEAR warranty. During this warranty period, Sunex Tools will repair or replace at our option any part  
or unit which proves to be defective in material or workmanship.

Other important warranty information

This warranty does not cover damage to equipment or tools arising from alteration, abuse, misuse, damage and does not cover any repairs 
or replacement made by anyone other than Sunex Tools

®

 or its authorized warranty service centers. The foregoing obligation is Sunex Tools’ 

sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damages.

NOTE:

 

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may 

not apply to you. Return equipment or parts to an authorized service center, transportation prepaid. Be certain to include your name and 
address, evidence of the purchase date, and description of the suspected defect. If you have any questions about warranty service, please 
write to Sunex Tools

®

. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 

Repair kits and replacement parts are available for many of Sunex Tools products regardless of whether or not the product is still covered by 
a warranty plan.

SHIPPING ADDRESS:

 Sunex Tools  •  315 Hawkins Rd.  •  Travelers Rest, SC 29690

MAILING ADDRESS: 

Sunex Tools  •  P.O. Box 1233  •  Travelers Rest, SC 29690

LIMITED WARRANTY

PROBLEM

ACTION

1. Unit will not lift rated load.

Purge air from hydraulic system by following procedure under 
SETUP.

2. Unit will not sustain rated load or feels “spongy” under rated load. Purge air from hydraulic system as above.
3. Unit will not lift to full height.

Purge air from hydraulic system as above.

4. Handle tends to raise up while the unit is under rated load.

Pump the handle rapidly several times to push oil past ball valves in 
power unit.

5. Unit still does not operate.

Contact Sunex Customer Service.

66035SJ

CAPACITY: 3.5 TON  

STEEL SERVICE JACK

Summary of Contents for 66035SJ

Page 1: ...ions 4 Operating Instructions Preventative Maintenance Inspection and Proper Storage 5 Hydraulic Jack Maintenance Guide and Regular Maintenance 6 Troubleshooting Owner User Responsibility and Warranty Information 7 Exploded View Drawing and Replacement Parts OWNER S MANUAL 66035SJ CAPACITY 3 5 TON STEEL SERVICE JACK Complies with ASME PASE 2014 Safety Standard Copyright 2018 Sunex Tools COMPLIES W...

Page 2: ...dified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Lift only on areas of the vehicle as specified by the vehicle manufacturer Wear eye protection that meets ANSI Z87 1 and OSHA standards users and bystanders Do not use jack beyond its rated capacity Do not shock Load This is a lifting device only Immediately after lifting s...

Page 3: ...ottom of the handle Secure the handle in the handle socket by tightening the handle bolt 3 Sometimes air gets trapped in the hydraulic system during shipping and handling If the pump feels spongy or there is not a full incremental pump stroke or the jack will not raise to maximum height follow these instructions in order to purge air from the system a With the lift arm in its completely retracted ...

Page 4: ...abrasive dust or any other harmful elements The jack must be cleaned of water snow sand grit oil grease or other foreign matter before using 2 The jack must be lubricated periodically in order to prevent premature wearing of parts A general purpose grease must be applied to all zerk grease fittings caster wheels front axle elevator arm handle base pivot bolts release mechanism and all other bearin...

Page 5: ...ase fitting in the lift arm pivot shaft Use a multi purpose NLGI type grease only 2 Lubricate all linkages and pivot points Use white lithium spray grease only 3 Remove handle lubricate handle receptacle and handle end Use white lithium spray grease only 4 Lubricate both rear casters bearing and both front wheels Use white lithium spray grease only 5 Tighten all accessible hardware 3 4 4 4 1 2 2 O...

Page 6: ...nship or materials based upon the terms and conditions of the following described warranty plans attributed to that specific product This product carries a ONE YEAR warranty During this warranty period Sunex Tools will repair or replace at our option any part or unit which proves to be defective in material or workmanship Other important warranty information This warranty does not cover damage to ...

Page 7: ...oke 1 20 RS3507 Handle Bumper 1 21 RS35025 Lower Handle 1 REF PART DESCRIPTION QTY 22 RS35024 Upper Handle 1 23 RS35THB Handle Button 1 24 RS35T18 Universal Joint Assembly 1 25 RS3508 Power Unit Assembly 1 26 Roller Pin 1 27 RS35T19 Lift Arm Return Spring 2 28 RS3509 Linkage Block 1 29 Retainer Ring 25 2 30 RS35010 Cover Plate Assembly Incl 31 1 31 Cover Plate 8 Incl with 30 1 32 Lift Arm Axle 1 3...

Page 8: ...illa 4 72 Peso neto 104 7 Libras Peso de embarque 109 Libras CONTENIDO Página 8 Especificaciones 9 Informatión de advertencia 10 Instrucciones de ensamble 11 Instrucciones de uso mantenimiento preventivo inspeccione y almacenamiento adecuado 12 Guía de mantenimiento del gato hidráulico y mantenimiento regular 13 Diagnóstico de averías responsabilidad del propietario usuario y información de garant...

Page 9: ...nta inestabilidad debido a piezas metálicas o partes desajustadas o faltantes Tome las medidas de corrección apropiadas antes de usarlo Utilice el dispositivo de elevación únicamente en las áreas del vehículo especificadas por su fabricante Use protección para los ojos que cumpla con las normas ANSI Z87 1 y OSHA usuarios y espectadores No use el gato para elevar pesos superiores a su capacidad No ...

Page 10: ...njada o si no haya un recorrido incremental completo de la bomba o si el gato no se elevará hasta su máxima altura siga estas instrucciones con el fin de purgar el aire del sistema a Con el brazo de levantamiento en su posición de retracción completa y la manivela de la bomba girado completamente en el sentido de las agujas del reloj hasta que se pare gire la manivela de la bomba en el contrasenti...

Page 11: ...es Previo al uso este gato deberá estar limpio de agua nieve arena gravilla aceite grasa o cualquier otro material ajeno 2 El gato se debe lubricar en forma periódica a fin de prevenir el desgaste prematuro de sus partes Se debe aplicar grasa de uso general en todas las articulaciones las ruedas pivotantes y del eje delantero el brazo elevador los pernos pivotantes de la base de la palanca el sist...

Page 12: ... del brazo de levantamiento Use una grasa multi uso tipo NLGI solamente 2 Lubrique todas las vinculaciones y puntos de pivote Use grasa blanca de litio para atomización solamente 3 Quite el mango lubrique el recipiente del mango y la punta del mango Use grasa blanca de litio para atomización solamente 4 Lubrique ambas rodajas posteriores cojinetes y ambas ruedas delanteras Use grasa blanca de liti...

Page 13: ...os a ese producto específico Esteproducto tiene una garantía de UN AÑO Durante este periodo de garantía Sunex Tools reparará o repondrá a nuestra opción cualquier parte o unidad la cual demuestra ser defectuosa en cuanto a material o mano de obra Otra importante información de la garantía Esta garantía no cubre daños a equipo o herramientas debido a modificaciones abuso mal uso o daños y no cubre ...

Page 14: ...antie 7 Dessin de vue éclatée et pièces de rechange Capacité 3 5 Tonne Hauteur minimum 3 85 po Hauteur maximum 21 2 po Longueur totale 28 26 po Largeur totale 14 72 po Longueur de la poignée 50 po Diamètre de sell 4 72 po Poids net 104 7 livres Poids 109 livres SPÉCIFICATIONS MANUEL DU PROPRIÉTAIRE 66035SJ CAPACITÉ 3 5 TONNE CRIC DE SERVICE EN ACIER Copyright 2018 Sunex Tools Conforme à la Norme d...

Page 15: ...dommagé modifié en mauvais état instable en raison de pièces ou de quincaillerie manquantes ou lâches ou s il y a fuite de fluide hydraulique Effectuer les réparations ou les réglages nécessaires avant l utilisation Placer le cric uniquement aux points spécifiés par le constructeur du véhicule Portez une protection oculaire qui répond aux normes ANSI Z87 1 et de l OSHA utilisateur et personnes à p...

Page 16: ...que au cours du processus de port et manutention Si la pompe semble spongieuse ou il n y a pas de mouvement de pompage incrémental complet ou le cric le lève pas à une hauteur maximale suivre les instructions suivantes afin de purger l air du système a Avec le bras de relevage dans sa position complètement rétractée et le levier tourné dans le sens des aiguilles d une montre jusqu à ce qu il arrêt...

Page 17: ...éral doit être appliquée sur tous les embouts graisseurs les roulettes l essieu avant le bras de levage l axe d articulation du support du manche le mécanisme de dégagement et toutes les surfaces portantes Les pièces usées résultant d une lubrification insatisfaisante ou d aucune lubrification ne sont pas admissibles à la garantie Pour des instructions de lubrification consultez la page 18 3 Il n ...

Page 18: ...age Utilisez seulement un type de graisse à usage multiple NLGI 2 Lubrifiez toutes les tringleries et points de pivot Utilisez de la graisse blanche de lithium en jet seulement 3 Enlevez la poignée lubrifiez le réceptacle de la poignée et son extrémité Utilisez de la graisse blanche de lithium en jet seulement 4 Lubrifiez les deux roulettes arrière les roulements à billes et les deux roues avant U...

Page 19: ...er l air du système hydraulique comme mentionné ci dessus 3 L unité ne lèvera pas à hauteur complète Purger l air du système hydraulique comme mentionné ci dessus 4 La poignée a tendance à se soulever lorsque l unité est sous la charge nominale Pompez la poignée rapidement plusieurs fois de pousser l huile après des robinets à tournant sphérique dans l unité de puissance 5 L unité ne fonctionne to...

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