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7800A 

rev. 02/09/17

TROUBLESHOOTING

PROBLEM

ACTION

1. Unit will not lift rated load.

Purge air from hydraulic system by following procedure under SETUP.

2. Unit will not sustain rated load or feels “spongy” under rated load.

Purge air from hydraulic system as above.

3. Unit will not lift to full height.

Purge air from hydraulic system as above.

4. Handle tends to raise up while the unit is under rated load.

Pump the handle rapidly several times to push oil past ball 
valves in power unit.

5. Unit still does not operate.

Contact Sunex authorized hydraulic service center.

OWNER'S MANUAL

IMPORTANT:

 In order to prevent seal damage and jack failure, never use alcohol, hydraulic brake fluid, or transmission oil in the 

jack. Use Hydraulic Jack Oil.

4. Every jack owner is responsible for keeping the jack labels clean and readable. Use a mild soap solution to wash external

surfaces of the jack but not any moving hydraulic components. Contact Sunex for a replacement label if your jack's label is
unreadable.

5. Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of damage or leaks

hydraulic fluid. Do not use the jack if it has loose or missing hardware or components, or is modified in any way. Take corrective
action before using the jack again.

NOTE:

 Disassembly of this tool by other than an authorized service center 

will void

 the war ran ty on this tool.

Summary of Contents for 7800A

Page 1: ...anty Information 5 Exploded View Drawing and Parts List 6 Replacement Parts Copyright 2017 Sunex Tools SPECIFICATIONS Capacity 800 Lbs Low Height 8 5 Raised Height 24 5 Length 30 Overall Width 17 Saddle Tilt Fore and Aft 55 by 8 Saddle Tilt Side to Side 30 Shipping Weight 84 lbs 7800A 800 LB LOW PROFILE TRANSMISSION JACK OWNER S MANUAL ...

Page 2: ... use jack if damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Consult the vehicle manufacturer for the transmission s center of balance Secure the transmission to the jack s saddle with the anchorage restraint system provided before raising or lowering the transmission Center load on saddle Be sure setup...

Page 3: ... position against the transmission and tighten the bolts that secure the fingers to the saddle Fore and aft saddle tilt adjustments are sometimes necessary to properly position the transmission on the saddle Side to side tilt positioning may be necessary for the same reason and can be accomplished by activating the side to side tilt knob 4 The chain should be pulled over the center of balance port...

Page 4: ...er to prevent seal damage and jack failure never use alcohol hydraulic brake fluid or transmission oil in the jack Use Hydraulic Jack Oil 4 Every jack owner is responsible for keeping the jack labels clean and readable Use a mild soap solution to wash external surfaces of the jack but not any moving hydraulic components Contact Sunex for a replacement label if your jack s label is unreadable 5 Ins...

Page 5: ... 18 6 18 Shaft 1 19 Shaft 1 20 Screw 1 21 Saddle 1 22 RS7800A02 Finger 4 Ref No Part No Description Qty 23 Washer M10 4 24 M10 20 Hex Bolt 4 25 M6 20 Hex Bolt 1 26 Washer M6 1 27 M6 Hex Nut 1 28 RS7800A01 Chain Kit incl 25 28 1 29 Shaft 1 30 Circlip d 22 2 31 Split Pin 4 50 1 32 RS7800A03BK Hydraulic Unit Assembly incl 32 34 1 33 Release Valve 1 34 RS7800A05 Handle 1 35 M8 20 Hex Bolt 2 36 Spring ...

Page 6: ...CK RS7800AO3 Hydraulic Unit Assembly Ref No Part No Description Qty 14 RS7800A06 Clip 1 15 17 RS7800A07 Pump Plunger with Seals 1 20 RS7800A08 Handle Swivel Seat 1 Only Ref No s identified above are available separately Learn more about garage accessories we offer on our website ...

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