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5

Rev. 02/22/02

uniform finish, lap each stroke over the preceding stroke,
making sure the spray is smooth and wet.

Using the lowest possible atomizing air pressure will
reduce overspray and provide maximum efficiency.

Proper handling of the gun is essential for obtaining a
good finish. The gun should be held at a right angle to
the surface being covered, and moved parallel with it.
For precise control of the gun and material, the trigger
should be released before the end of the stroke. 

Hold the gun from  6 to 12 inches away from the surface
depending on material and atomizing pressure. For a

Light Coat

Heavy Coat

Start
stroke

Pull
trigger

Release 

trigger

End of
Stroke

WRONG

RIGHT

Even and wet coat

6 to 12 inches

SPRAY GUN

1. Submerge the front end of the gun in solvent just until 

the fluid connection is covered.

2. Paint that has built up on the gun should be removed 

using a bristle brush and solvent.

3. Never submerge all of the spray gun in solvent 

because:
• This will dissolve the lubricant in the leather 

packings and on wear surfaces, causing them to dry 
out and resulting in difficult operation and 
faster wear.

• Air passages in the gun will become clogged with 

dirty solvent.

4. Using a rag moistened with solvent, wipe down the 

outside of the gun.

5. Oil gun daily. Use a drop of lightweight machine 

oil on:
A. fluid needle packing
B. air valve packing
C. trigger pivot point

See Fig. 1 for Location of 
Above Points.

6. Caution: Do not use lubricants 

which contain silicone. Silicone 
may cause defects in the 
finish application.

AIR NOZZLE, FLUID NOZZLE, 
AIR VALVE ASSEMBLY

1. All nozzles and needles are made to exact standards. 

They should be handled carefully.

2. To clean nozzles, immerse them in solvent until any 

dried material is dissolved, then blow them clean. 

3. Do not use metal or sharp instrument to probe any of 

the holes in the nozzles. 

4. Air flow should occur before fluid-flow when the gun 

is triggered. It may be necessary to adjust the fluid 
control screw  to make sure air flows before fluid.

5. Do not alter the gun in any way.

GRAVITY FEED

Turn off air supply. Remove cover of cup. Empty the cup
of material. Clean the cup and cover. Add some cleaning
solvent to cup. Replace cup cover. Turn on air supply and
spray with proper cleaning solvent. Repeat with clean
solvent if necessary. Remove solvent, disconnect gun, 
remove cup cover and clean. Wipe gun and cup with rag
dampened with solvent.

CAUTION…

To avoid cross-threading, all spray gun parts should be
screwed in hand tight initially. If the parts can not easily
be turned by hand , be sure  you have the correct parts,
unscrew, realign, and try again. NEVER use excessive
force in matching parts.

CLEANING & MAINTENANCE

OPERATION

Fig. 1

A

B

C

Summary of Contents for 9004

Page 1: ... 9004 GRAVITY FEED SPRAY GUN CUP Operating Instructions Warning Information Parts Breakdown SPECIFICATIONS Fluid Orifice 1 4mm Air Inlet 1 4 NPT Rec Max Inlet Pressure 50 PSI CFM 3 1 at 50 PSI Nozzle Pressure 10 PSI ...

Page 2: ...h sound levels can cause permanent hearing loss Protect yourself from noise Noise levels vary with work surface Wear ear protectors When possible secure work with clamps or vise so both hands are free to operate tool Repetitive work motions awkward positions and exposure to vibration can be harmful to hands and arms Avoid inhaling dust or handling debris from work processes which can be harmful to...

Page 3: ...pray gun Therefore always mount the oil and water extractor at a point in the air supply system where the compressed air temperature is lowest Drain air lines properly Pitch all air lines back towards the compressor so that condensed moisture will flow back into the air receiver where it can be drained off Each low point in an air line acts as a water trap Such points should be fitted with an easi...

Page 4: ...zontal as shown here This provides a vertical fan shaped pattern which gives maximum even material coverage as the gun is moved back and forth parallel to the surface being finished Spray pattern may be infinitely adjusted from round to flat Set atomization pressure at no more than 50 PSI For optimum performance some materials may spray better at PSI ratings below 50 If unsure always test at PSI r...

Page 5: ...e of the gun 5 Oil gun daily Use a drop of lightweight machine oil on A fluid needle packing B air valve packing C trigger pivot point See Fig 1 for Location of Above Points 6 Caution Do not use lubricants which contain silicone Silicone may cause defects in the finish application AIR NOZZLE FLUID NOZZLE AIR VALVE ASSEMBLY 1 All nozzles and needles are made to exact standards They should be handle...

Page 6: ...nd body C Loose or defective swivel nut on siphon cup Fluid leakage from packing nut A Packing nut loose B Packing worn or dry A Tighten but not so tight as to grip needle B Replace packing or lubricate Dripping from fluid tip A Dry packing B Sluggish needle C Tight packing nut D Worn fluid nozzle or needle A Lubricate B Lubricate C Adjust D For pressure feed replace with new fluid nozzle and need...

Page 7: ...A 1722 1725A 1704 1713 1705 1706 1707 1708 1709 1710 1716 1726 1733 1715 1720 1714 1711 600CC 1729AL 1 9612N 0 1717 1718 1719 Optional Nozzle Kits Available 9004 1 4 1 4mm 9004 1 7 1 7mm 9004 2 0 2 0mm Nozzle Kits consist of 1 Air Cap 1 Fluid Needle 1 Fluid Nozzle 1700RK Includes all parts as asterisked on parts diagram ...

Page 8: ...Assembly 1714 Fan Adjustment 1715 Control Knob 1716 Paint Needle 1 4mm Standard 1717 Spring 1718 Lock for Fluid Control Knob 1719 Fluid Control Knob 1720 Screw 1722 Trigger 1724A Screw Nut 1725A Pin Clip 1726 Air Connection 1730A Spanner 1731 Socket Spanner 1732 Brush 1733 Air Adjusting Valve Assembly 9003PKG Material Filter 10 Pack 9612N 0 Hanger 600CC Replacement Aluminum Cup and Lid 1729AL 1 Ga...

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