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SX280: 

Parts Breakdown & Operating Manual 

10/25/11

5. Squeeze the Throttle Lever (32), and the Punch (34) will pierce

the workpiece.

6. Align the tool with the next mark on the workpiece, and repeat

step 5 until the job is finished.

7. Disconnect the air supply.
8.

WARNING: After disconnecting the Air Punch/Flange Tool
from the air supply, there could still be enough air pressure
to fire the Punch/Flange Tool

. After making sure the air supply

is disconnected, ALWAYS fire the Punch/Flange repeatedly to
make sure all air is bled from the tool.

FLANGING:

1.

WARNING: Always wear heavy-duty leather gloves when
handling sheet metal. 

Sharp edges can cause severe injury.

Always wear ANSI-approved safety goggles.

2. Measure and cut the workpiece to the correct dimensions.
3. Connect the Air Punch/Flange Tool to your air supply. Do not

exceed 90 PSI.

4. Secure the workpiece in a vise or use another appropriate

clamping method.

5. Insert the workpiece into the flanging jaw between the Anvil

Bed (39) and the Punch Die Bed (40). Make sure the workpiece
is all the way flush against the back of both the Anvil Bed (39)
and the Punch Die Bed (40). Squeeze the Throttle Lever (32),
and the Anvil Bed (39) will be driven against the Punch Die
Bed (40), forming a flange.

6. Release the Throttle Lever (32). Slide the tool along the edge

of the workpiece to where the Anvil Bed (39) and the Punch
Die Bed (40) overlap part of the workpiece you just flanged.
Repeat step 5.

7. Repeat steps 5 and 6 until until the entire length you wanted

to flange is finished.

8. Disconnect the air supply.
9.

WARNING: After disconnecting the Air Punch/Flange Tool
from the air supply, there could still be enough air pressure
to fire the Punch/Flange Tool.

 After making sure the air supply

is disconnected, ALWAYS fire the Punch/Flange repeatedly to
make sure all air is bled from the tool.

Air Supply...

Tools of this class operate on a wide range of air pres sures. It is 
recommended that air pres sure of these tools mea sures 90 PSI at the 
tool while running free. Higher pres sure (over 90 psig; 6.2 bar) will 
short en the tool life and can cause accessory failure due to over speed.
Always use clean, dry air. Dust, corrosive fumes and/or water in the air 
line will cause damage to the tool. Drain the air tank daily. Clean the 
air inlet filter screen on at least a weekly schedule. The rec om mend ed 
hookup pro ce dure can be viewed in figure 1.

Lubrication...

Lubricate the tool each day after use with quality SAE #10 air motor oil. 
Add the oil to the air inlet or into the hose at the nearest connection to 
the air supply then run the tool until all excess oil is expelled from the 
exhaust. Total oil quantity needed for this procedure is approximately 
1 ounce.

Troubleshooting...

Other factors outside the tool may cause loss of power or erratic 
action. Reduced compressor output, excessive drain on the air line, 
moisture or restrictions in air pipes or the use of hose connections 
of improper size or poor conditions may reduce air supply. Grit or 
gum deposits in the tool may cut power and may be corrected by 
cleaning the air strainer and flushing out the tool with gum solvent 
oil or an equal mixture of SAE #10 and kerosene. If outside conditions 
are in order, disconnect tool from hose and take tool to your nearest 
authorized service center.

Operation...

PUNCHING:

1.

WARNING:

 Always wear heavy-duty leather gloves when handling

sheet metal. Sharp edges can cause severe injury. Always wear
ANSI-approved safety goggles.

2. Pre-mark the desired location of each hole you wish to punch on

the workpiece.

NOTE:

 If the workpiece is to be both punched and flanged, flange it 

first, then measure for the hole placement. Flanging will change the 
dimensions of the workpiece.
3. Connect the Air Punch/Flange Tool to your air supply. Do not

exceed 90 PSI.

4. Insert the edge of the workpiece between the Punch Die (38) and

the Punch (34). Make sure your marks are aligned with the Punch
Die (38).

FIGURE 1

Summary of Contents for SX280

Page 1: ... 84 250mm SX280 3 16 5MM PUNCH Flange Tool Average Air Consumption 0 25 CFM 7 08 l min Air Inlet 1 4 NPT Minimum Hose Size 3 8 I D 10mm SPECIFICATIONS AVOID PROLONGED EXPOSURE TO VIBRATION WEAR HEARING PROTECTION ALWAYS WEAR SAFETY GOGGLES ALWAYS READ INSTRUCTIONS BEFORE USING POWER TOOLS WARNING Operating Instructions Warning Information Parts Break down ...

Page 2: ...n cause vibration in use Vibration repetitive motions or uncomfortable positions over extended periods of time may be harmful to your hands and arms Discontinue use of tool if discomfort tingling feeling or pain occurs Consult a physician before resuming use if any of these symptoms occur Do not stretch or overreach while using this tool If tool appears to malfunction remove from service immediate...

Page 3: ...2 21 RS83721 O Ring 1 22 RS83722 Piston 1 23 RS83723 Lock Nut 1 REF PART DESCRIPTION QTY NO NO 24 RS83724 Air Valve Body 1 25 RS83725 O Ring 1 26 RS83726 Spring 1 27 RS83727 Air Valve 1 28 RS83728 Plug 1 29 RS83729 Spring 1 30 RS83730 Valve Cover 1 31 RS83731 O Ring 1 32 RS83732 Throttle Lever 1 33 RS83733 Pin 1 34 RS83734B Punch 1 35 RS280SS Cup Spring set of 12 1 36 RS83736B Cover 1 37 RS83737B ...

Page 4: ... operate on a wide range of air pres sures It is recommended that air pres sure of these tools mea sures 90 PSI at the tool while running free Higher pres sure over 90 psig 6 2 bar will short en the tool life and can cause accessory failure due to over speed Always use clean dry air Dust corrosive fumes and or water in the air line will cause damage to the tool Drain the air tank daily Clean the a...

Page 5: ...normal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 2 WHEN NECESSARY fill the hydraulic system with a high quality hydraulic oil Remove the Oil Plug 7 refill and then replace the Oil Plug 7 See Figure 2 below 3 To adjust the Punch loosen the Set Screw 42 and rotate the tool head After making needed adjustment tighten the Set Screw 42 See Figu...

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