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for the existing system voltage. If exposed 

to sunlight, the electrical material must be 

UVresistant. 

•  String configuration should be planned in 

accordance with inverter manufacturer’s 

instructions. 

•  If the installation is taking place in Canada, it 

must be in accordance with CSA C22.1, Safety 

Standard for Electrical Installations, Canadian 

Electrical Code, Part1.

Fire Safety

•  The presence of photovoltaic modules and 

support structures (racking systems) on a 

roof can change the roofing system’s fire 

performance. 

•  Roof construction and photovoltaic system 

support structures may affect the fire safety 

of a building. Improper installation may 

create a hazard in the event of a fire. 

•  The module is certified by CSA for use over a 

Class ATPO, EPDM and PVC roofing systems 

when installed per these instructions. They 

are not certified for other applications. 

•  The Sunflare wire tray is required to maintain 

the fire rating of the modules. 

•  Only Butyl based adhesives are certified 

to adhere the Flex60 modules to a roof 

membrane. 

•  Use components such as ground fault circuit 

breakers and fuses as required by local 

authorities. 

•  Provide rapid shutdown devices per the NEC. 

•  The fire rating of this module is valid only 

when mounted in the manner specified in 

the mechanical mounting instructions in this 

manual. 

•  Consult your local authority for guidelines 

and requirements for building and or 

structural fire safety. 

•  Do not install this module near flammable 

materials or materials with flammable  

off gasses.

Installation Safety

•  Follow all local and national safety 

precautions when on a roof, including but not 

limited to fall protection, gloves, helmets, and 

safety glasses. 

•  Warning! 

A photovoltaic panel can act as a 

sail in even low wind conditions knocking 

or pulling an installer off a roof. In addition, 

panels can become missiles if unsecured and 

blown away by the wind. A flying module 

can injure roofers or people on the ground. 

Use all appropriate precautions including fall 

protection and module capture devices to 

ensure safe handling in the event of winds 

or wind gusts. Note, wind gusts can be 

unpredictable and are not always preceded by 

increased wind speeds. Care must be taken to 

ensure panels are always safely secured. 

•  When handling electrical components use 

all appropriately rated personal protective 

equipment for handling any possible voltages 

at the job site. 

•  Warning! 

Do not install solar systems when it 

is raining or the work surfaces are wet, icy, or 

otherwise slippery. This could lean to personal 

injury. 

•  Warning! 

Do not install in the rain, snow or in 

windy conditions. This could lean to personal 

injury. 

•  Avoid exposing cables to direct sunlight to 

help prevent their degradation over time. 

•  Danger! 

Never open electrical connections 

(such as connectors) when the circuit is under 

load. 

•  Danger! 

Contact with electrically charged 

parts of the panels, such as terminals, can 

result in burns, sparks and lethal shock 

whether or not the panel is connected. 

•  Keep unqualified persons away from the work 

area and the system during transportation 

and installation. 

•  Completely cover the module with an opaque 

material during installation to prevent 

electricity from being generated. 

•  Do not wear metallic jewelry including ear, 

nose, and lip rings, watchbands, pins, or any 

other metallic object during installation or 

troubleshooting of photovoltaic systems. 

•  Use only insulated tools that are approved 

for working on electrical installation at the 

voltages possible present at the job site. 

•  Follow all safety regulations and instructions 

in the installation manuals for all components 

of the system. 

Summary of Contents for FLEX60

Page 1: ...Installation Instructions for the FLEX60 Photovoltaic Modules...

Page 2: ...These instructions are intended as a guideline for professional solar system integrators only The Installation Instructions for the FLEX60 Photovoltaic Modules 2 FLEX60 modules are not intended for i...

Page 3: ...module s encapsulation system has been compromised Have qualified personnel ensure there is no leakage current and the system is in safe working order before walking on or working on the modules Dang...

Page 4: ...act as a sail in even low wind conditions knocking or pulling an installer off a roof In addition panels can become missiles if unsecured and blown away by the wind A flying module can injure roofers...

Page 5: ...que Identifier A record of the modules serial numbers should be made before installation and this should be included in the system documentation to be saved The module s serial number is located on th...

Page 6: ...m installing the modules Roof Membrane Prep The roof surface must be thoroughly cleaned prior to installation and primed if required to meet load requirements The surface needs to be free from dust an...

Page 7: ...e tape In most circumstances soap and water is sufficient If required IPA can be used to clean the module s top surface Follow the roofing manufacturer s instructions for cleaning the roofing surface...

Page 8: ...stay hidden under the wire tray top cover once it is installed Use only solar ties or other polymeric wire ties with application appropriate UV and environmental resistance Do not use commercially ava...

Page 9: ...ired length prior to installation Finally install the end caps to the top covers at both exposed ends of the row as shown in Figure 11 Use an outdoor rated PVC cement to join the end cap to the top co...

Page 10: ...conditions and installation practices it is recommended to fully inspect the system and all connections every 6 months Read these installation instructions thoroughly before inspecting or servicing a...

Page 11: ...ancial losses of any kind business interruptions or lost earnings whether they be direct or incidental as a result of the use of the information contained in these instructions and whether or not they...

Page 12: ...35 42 35 11 7 70 7 40 7 40 7 54 7 4 7 4 7 4 7 4 7 4 7 54 7 4 7 4 7 4 7 54 7 53 7 43 7 42 7 53 7 43 7 42 7 38 7 53 7 43 7 42 7 38 7 60 7 54 7 53 7 43 7 42 7 38 7 28 7 19 30 30 26 2 25 7 24 6 23 23 21...

Page 13: ...x 828 712 x 990 1228 x 512 1818 x 354 754 x 828 554 x 990 712 x 670 596 x 828 1186 x 354 670 x 554 870 x 354 512 x 596 712 x 354 554 x 354 396 x 354 754 x 512 1028 x 354 1070 x 512 1344 x 354 912 x 5...

Page 14: ...7 37 27 5 27 63 6 60 6 53 6 49 6 53 6 28 6 22 6 21 6 0 5 8 200 195 190 185 180 175 170 165 160 V2 0 Model list Frame module Model series FLEXYY XXXW M20 A where YY suffix indicates the number of solar...

Page 15: ...A 12 A 1000V MC4 Liability Limitation Sunflare accepts no liability for damages of any kind as a result of the use of the information contained in this instruction Sunflare is not in control of instal...

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