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Figure 7 – Install couplers at the ends of rows.

Figure 9 – Align top cover to end of row.

Figure 10 – Top covers joined at coupler.

Figure 11 – Cement the end cap to the top cover

Figure 8 – Install couplers across every 3 modules

Align the top cover to the edge of the row and 

snap it down to the wire tray as shown in Figure 

9. Repeat this process across the row ensuring 

there are no gaps between the covers at the 

joining couplers as shown in Figure 10. Measure 

and cut the last cover to the required length prior 

to installation.

Finally, install the end caps to the top covers at 

both exposed ends of the row as shown in Figure 

11. Use an outdoor rated PVC cement to join the 

end cap to the top cover. Do not cement the end 

cap to the coupler. Doing so will make removing 

the top cover difficult when servicing the system.

For additional information and a photo 

walkthrough of the installation process, refer to 

the “FLEX60 Installation Supplement” document.

Grounding

Per its certification, the Sunflare FLEX60 module 

is not to be grounded. It is double insulated 

and has no exposed metal components. Ensure 

you use only no conductive polymeric wire 

management devices and components within the 

Summary of Contents for FLEX60

Page 1: ...Installation Instructions for the FLEX60 Photovoltaic Modules...

Page 2: ...These instructions are intended as a guideline for professional solar system integrators only The Installation Instructions for the FLEX60 Photovoltaic Modules 2 FLEX60 modules are not intended for i...

Page 3: ...module s encapsulation system has been compromised Have qualified personnel ensure there is no leakage current and the system is in safe working order before walking on or working on the modules Dang...

Page 4: ...act as a sail in even low wind conditions knocking or pulling an installer off a roof In addition panels can become missiles if unsecured and blown away by the wind A flying module can injure roofers...

Page 5: ...que Identifier A record of the modules serial numbers should be made before installation and this should be included in the system documentation to be saved The module s serial number is located on th...

Page 6: ...m installing the modules Roof Membrane Prep The roof surface must be thoroughly cleaned prior to installation and primed if required to meet load requirements The surface needs to be free from dust an...

Page 7: ...e tape In most circumstances soap and water is sufficient If required IPA can be used to clean the module s top surface Follow the roofing manufacturer s instructions for cleaning the roofing surface...

Page 8: ...stay hidden under the wire tray top cover once it is installed Use only solar ties or other polymeric wire ties with application appropriate UV and environmental resistance Do not use commercially ava...

Page 9: ...ired length prior to installation Finally install the end caps to the top covers at both exposed ends of the row as shown in Figure 11 Use an outdoor rated PVC cement to join the end cap to the top co...

Page 10: ...conditions and installation practices it is recommended to fully inspect the system and all connections every 6 months Read these installation instructions thoroughly before inspecting or servicing a...

Page 11: ...ancial losses of any kind business interruptions or lost earnings whether they be direct or incidental as a result of the use of the information contained in these instructions and whether or not they...

Page 12: ...35 42 35 11 7 70 7 40 7 40 7 54 7 4 7 4 7 4 7 4 7 4 7 54 7 4 7 4 7 4 7 54 7 53 7 43 7 42 7 53 7 43 7 42 7 38 7 53 7 43 7 42 7 38 7 60 7 54 7 53 7 43 7 42 7 38 7 28 7 19 30 30 26 2 25 7 24 6 23 23 21...

Page 13: ...x 828 712 x 990 1228 x 512 1818 x 354 754 x 828 554 x 990 712 x 670 596 x 828 1186 x 354 670 x 554 870 x 354 512 x 596 712 x 354 554 x 354 396 x 354 754 x 512 1028 x 354 1070 x 512 1344 x 354 912 x 5...

Page 14: ...7 37 27 5 27 63 6 60 6 53 6 49 6 53 6 28 6 22 6 21 6 0 5 8 200 195 190 185 180 175 170 165 160 V2 0 Model list Frame module Model series FLEXYY XXXW M20 A where YY suffix indicates the number of solar...

Page 15: ...A 12 A 1000V MC4 Liability Limitation Sunflare accepts no liability for damages of any kind as a result of the use of the information contained in this instruction Sunflare is not in control of instal...

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