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Introduction

This manual provides important safety 

instructions for the Sunflare PowerFit20 module 

and should be read and understood in its entirety 

prior to handling and installation. These modules 

have been certified by CSA Group to UL1703 and 

UL790 for installation on standing seam metal 

roofing systems. These installation instructions 

are valid for Sunflare PowerFit20 modules.

Installation, commissioning, servicing and repairs 

to the module, and an array, should only be 

carried out by qualified and authorized persons 

in compliance with local and national electrical, 

fire, and health and safety codes. If there are any 

discrepancies between these instructions and the 

applicable local or national codes, the local and 

national codes take precedence.

These instructions are intended as a guideline 

for professional solar system integrators and 

installers only.

The PowerFit20 modules are not intended for 

installation by unqualified end users. These 

instructions are to be retained for future 

reference in case of maintenance, ownership 

change, or disposal.

Installation Instructions for the PowerFit20 
Photovoltaic Modules

4

General & Electrical 

Safety Information

•  Danger! 

These modules can produce lethal 

electrical voltages when connected in series. 

Read all safety information prior to handling. 

Failure to adhere to the following safety 

guidelines can lead to arcs, fires, and electric 

shock hazards. 

•  The module is considered in compliance with 

UL 1703 only when the module is mounted 

in the manner specified by the mounting 

instructions below. 

•  Any module without a frame (laminate) 

shall not be considered to comply with the 

requirements of UL1703 unless the module 

is mounted with hardware that has been 

tested and evaluated with the module under 

this standard or by field inspection certifying 

that the installed module complies with the 

requirements of UL 1703. 

•  The PV modules should only be used for the 

purpose for which they are intended. 

•  Concentrated or artificial sunlight shall not be 

directed onto the PV module. 

•  All work on the PV system should be  

performed by qualified personnel only. 

•  Warning! Solar modules generate direct 

current (DC) when exposed to light. Breaking 

or opening a connection under load, i.e. when 

current is flowing, can cause an electric arc 

which will not self-extinguish. 

•  Never work on the system or module under 

load. 

•  Always turn off and disconnect the inverter 

or other loads before working on the system. 

•  Under normal conditions, a photovoltaic 

module is likely to experience conditions 

that produce more current and/or voltage 

than reported at standard test conditions. 

The requirements of the National Electrical 

Code (NEC) in Article 690 shall be followed 

to address these increased outputs. In 

installations not under the requirements of 

the NEC, the values of Isc and Voc marked on 

this module should be multiplied by a factor 

of 1.25 when determining component voltage 

ratings, conductor ampacities, overcurrent 

device ratings, and size of controls connected 

to the PV output. 

•  Installing solar photovoltaic modules and 

systems requires specialized skills and 

knowledge. Do not attempt to install these 

modules if not qualified to do so. 

•  Installation should only be performed by 

qualified persons. 

•  The installer assumes all risks of injury that 

might occur during installation, including but 

not limited to the risk of electric shock.

Summary of Contents for PowerFit20

Page 1: ...Installation Instructions for the PowerFit20 Photovoltaic Modules...

Page 2: ...ed to one side of the seam and allow for a clean wiring for each module to go to the roof cap This piece will be installed with the butyl based adhesive included with the component WMS Junction Box Co...

Page 3: ...re conduit This will allow for a more structurally sound install along with creating a water proof sealant to prevent debris from entering the WMS Other Required Components Inverters Consult your inst...

Page 4: ...e shall not be considered to comply with the requirements of UL1703 unless the module is mounted with hardware that has been tested and evaluated with the module under this standard or by field inspec...

Page 5: ...nd death Do not attempt to install service remove touch or modify a damaged module Damaged modules should only be removed by qualified professionals wearing appropriate personal protection equipment f...

Page 6: ...nt electricity from being generated Do not wear metallic jewelry including ear nose and lip rings watchbands pins or any other metallic object during installation or troubleshooting of photovoltaic sy...

Page 7: ...Management System WMS is certified as Class A over any Class A metal standing seam roofing constructions Metal Roof Manufacturer Approvals The PowerFit20 module is fully engineered to reduce stresses...

Page 8: ...e flat space Use a rubber wheeled roller to ensure the proper pressure is applied to the module Module Installation After the roof has been cleaned to the requirements above the components can be adhe...

Page 9: ...s that are opposite the side of the WMS wire conduit pieces Using the 7 5 MC4 jumper cables connect one end to the module located on the upward slope and run it through the WMS wire conduit towards th...

Page 10: ...de of the junction box cover should go over and around the WMS wire conduit to ensure a watertight seal Apply pressure to the junction box cover to complete the installation Repeat this process until...

Page 11: ...ions with the PowerFit20 modules No more than 6 modules should be connected in series to one AP Smart component Doing any more will result in failure of the PV system Figure 11 Shows the proper connec...

Page 12: ...eplace any WMS junction box cover that is damaged or significantly degraded If a module is damaged leave it in place Do not attempt to remove the module from the roofing surface unless it poses an ele...

Page 13: ...o any roofing products with which they may come in contact Sunflare accepts no liability for damages financial losses of any kind business interruptions or lost earnings whether they be direct or inci...

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