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•  Danger! 

A single module generates more 

than 30V DC when exposed to sunlight and 

system voltages can be as high as 1000 V. 

Contact with voltages greater than 30V DC 

can be hazardous, leading to electric shock 

and possibly death. 

•  Danger

!  Even though it is safe to walk on the 

PowerFit20, it could become dangerous if the 

top surface has been damaged, degrading 

the dielectric resistance of the module. This 

could lead to electric shock. Have qualified 

personnel ensure all modules surfaces are 

undamaged before walking on them. 

•  Danger!

 Water exposure can lead to 

increased risk of electric shock if the 

module’s encapsulation system has been 

compromised. Have qualified personnel 

ensure there is no current leakage and 

the system is in safe working order before 

walking on or working on the modules. 

•  Danger!

 The PowerFit20 modules may 

become slippery when wet. This could 

cause a slip hazard. If modules are wet, walk 

carefully, and keep your center of gravity. 

Failure to do so could result in a fall hazard 

leading to personal injury. If working on a 

roof without a parapet or other curb type 

system, fall protection needs to be deployed. 

•  Danger!

 Do not stand or walk on modules 

unless they are clean. Dirt and debris could 

damage the outer surface of the module 

exposing electrical components leading to 

electric shock. 

•  Danger!

 Do not drop objects such as tools 

onto the modules. This could damage the 

modules encapsulation surfaces exposing 

electrical components leading to risk of 

electric shock. 

•  Warning! 

Short circuits on the DC side of 

the installation can cause arcing. Unlike 

arcs occurring in low voltage AC wiring, 

these arcs are not self-extinguishing. The 

high temperatures generated by these arcs 

can destroy connectors. If not handled 

and installed according to instructions, PV 

modules can present a lethal as well as a fire 

hazard. 

•  Danger! 

Damaged modules, cables, and 

connectors can present a shock hazard 

resulting in electrocution and death. Do not 

attempt to install, service, remove, touch 

or modify a damaged module. Damaged 

modules should only be removed by qualified 

professionals wearing appropriate personal 

protection equipment for high voltage. If 

damaged modules are found, they should 

be immediately identified and secured from 

access by unauthorized individuals. Never 

attempt to remove or otherwise service a 

damaged module if it is wet or raining. 

•  Danger! 

To service a module, (1) isolate the 

string from others in the system, (2) use 

blackout blankets on the entire string to 

remove voltage from the system and then (3) 

disconnect the target module. You may then 

remove the module from the roof keeping the 

blackout blanket over the module to prevent 

voltages from developing during removal. 

Failure to follow these procedures may lead 

to electric shock. 

•  All electrical work must be performed 

by qualified personnel only. All electrical 

material must be suitable for DC and rated 

for the existing system voltage. If exposed to 

sunlight, the electrical material must be UV 

resistant. 

•  String configuration should be planned in 

accordance with the inverter manufacturer’s 

instructions. 

•  If the installation is taking place in Canada, it 

must be in accordance with CSA C22.1, Safety 

Standard for Electrical Installations, Canadian 

Electrical Code, Part1.

Fire Safety

•  The presence of photovoltaic modules and 

support structures (racking systems) on a 

roof can change the roofing system’s fire 

performance. 

•  Roof construction and photovoltaic system 

support structures may affect the fire safety 

of a building. Improper installation may 

create a hazard in the event of a fire. 

•  The module is certified by CSA for use over a 

Class A standing seam metal roofing system 

when installed per these instructions. They 

are not certified for other applications. 

•  The Sunflare Wire Management System 

(WMS) is required to maintain the fire rating 

of the modules. 

•  Only butyl-based adhesives are certified to 

adhere the PowerFit20 modules to a roof 

membrane. 

•  Use components such as ground fault circuit 

breakers and fuses as required by local 

authorities. 

•  Provide rapid shutdown devices per the NEC.

Summary of Contents for PowerFit20

Page 1: ...Installation Instructions for the PowerFit20 Photovoltaic Modules...

Page 2: ...ed to one side of the seam and allow for a clean wiring for each module to go to the roof cap This piece will be installed with the butyl based adhesive included with the component WMS Junction Box Co...

Page 3: ...re conduit This will allow for a more structurally sound install along with creating a water proof sealant to prevent debris from entering the WMS Other Required Components Inverters Consult your inst...

Page 4: ...e shall not be considered to comply with the requirements of UL1703 unless the module is mounted with hardware that has been tested and evaluated with the module under this standard or by field inspec...

Page 5: ...nd death Do not attempt to install service remove touch or modify a damaged module Damaged modules should only be removed by qualified professionals wearing appropriate personal protection equipment f...

Page 6: ...nt electricity from being generated Do not wear metallic jewelry including ear nose and lip rings watchbands pins or any other metallic object during installation or troubleshooting of photovoltaic sy...

Page 7: ...Management System WMS is certified as Class A over any Class A metal standing seam roofing constructions Metal Roof Manufacturer Approvals The PowerFit20 module is fully engineered to reduce stresses...

Page 8: ...e flat space Use a rubber wheeled roller to ensure the proper pressure is applied to the module Module Installation After the roof has been cleaned to the requirements above the components can be adhe...

Page 9: ...s that are opposite the side of the WMS wire conduit pieces Using the 7 5 MC4 jumper cables connect one end to the module located on the upward slope and run it through the WMS wire conduit towards th...

Page 10: ...de of the junction box cover should go over and around the WMS wire conduit to ensure a watertight seal Apply pressure to the junction box cover to complete the installation Repeat this process until...

Page 11: ...ions with the PowerFit20 modules No more than 6 modules should be connected in series to one AP Smart component Doing any more will result in failure of the PV system Figure 11 Shows the proper connec...

Page 12: ...eplace any WMS junction box cover that is damaged or significantly degraded If a module is damaged leave it in place Do not attempt to remove the module from the roofing surface unless it poses an ele...

Page 13: ...o any roofing products with which they may come in contact Sunflare accepts no liability for damages financial losses of any kind business interruptions or lost earnings whether they be direct or inci...

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