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•  Use only original packaging when 

transporting or moving the modules. 

•  Do not disassemble the modules or 

remove any nameplates, serial numbers, or 

components from the modules. 

•  Do not apply paint or adhesive to the 

module. 

•  Do not modify the module in any way. 

•  Warning! 

Do not scratch, hit or damage 

the top sheet or the back sheet in any way. 

Damage to these components could create 

an electric shock hazard. 

•  A module with a damaged or torn top sheet 

or back sheet cannot be repaired and must 

not be used. 

•  Work only under dry conditions, and use only 

dry tools. Do not handle modules when they 

are wet. 

•  Danger! 

Keep uninstalled modules in their 

box until it is time to install them. Make 

jumper connections to the junction boxes 

immediately upon installation to keep water 

and debris from penetrating the junction box 

connectors. If immediate connection isn’t 

possible, take measures to prevent water 

and dirt from entering the junction box 

connectors. Failure to protect the electrical 

connections could result in electrical arcs 

leading to fire and possibly shock hazards. 

•  Danger! 

All electrical contacts should be kept 

dry and clean. Failure to do so could lead to 

electrical arcs resulting in fire and possible 

shock hazards. 

•  Keep all connectors and wires away from the 

roof or any area which may collect water. 

•  Modules should not be subjected to 

concentrated loads or stresses during or 

after installation other than those from 

environmental factors such as wind and snow 

loads. 

•  Warning! 

Do not attempt to roll or fold the 

modules. Doing so could result in internal 

electrical damage leading to arc faults and 

fires.

Mechanical Installation

Approved Roof Systems

The PowerFit20 module is certified by CSA as 

part of a Class A roofing system per UL 790 

when installed over metal standing seam roofing 

systems when the following requirements are met:

The PowerFit20 module with Heliobond and 

the Sunflare Wire Management System (WMS) 

is certified as Class A over any Class A metal 

standing seam roofing constructions. 

Metal Roof Manufacturer Approvals

The PowerFit20 module is fully engineered to 

reduce stresses on metal standing seam roofs and 

provide a compatible interface. However, before 

installing PowerFit20 with Heliobond PVA 600BT 

per these instructions, you must obtain approval 

from the metal standing seam roof manufacturer. 

Ensure you follow all their recommendations and 

requirements. Sunflare makes no guarantees or 

warranties in relation to the roofing and therefore 

takes no liability for damage or leaks in the 

membrane that might be caused from installing 

the modules.

Roofing Prep

The roof surface must be thoroughly cleaned and 

clear of the debris prior to installation and primed 

if required to meet load requirements. Failure to 

properly clean the roof can result in much lower 

load capacities than calculated and could result in 

module adhesive failures resulting in an electrical 

arc and flying debris hazards that could lead to 

fires and personal injury.

Besides dust and debris, the roof surface must 

be dry and free from water, ice or snow prior 

to module installation. In addition, the roofing 

surface must be between 40°F -120°F (4°C 

to 49°C) during installation. Failure to follow 

these requirements will result in poor adhesion 

that could lead to premature failure resulting in 

electrical arcs and fires, and flying debris and 

personal injury. In addition, poor adhesion due 

to insufficient roof prep can result in moisture 

conditions under the modules that facilitates 

unwanted microbial buildup. This could lead to 

mold and rot of the laminate and the roof surface. 

Sunflare will not take liability for degradation 

or failure of the module or the roofing surface 

resulting from poor installation.

To meet the required load capacity, it might 

be necessary to prime the roofing surface. Use 

only primers specified by the roof manufacturer 

and follow all manufacturer’s instructions for 

application. Immediately install the PowerFit20 

module upon completion of the priming of the 

surface.

Summary of Contents for PowerFit20

Page 1: ...Installation Instructions for the PowerFit20 Photovoltaic Modules...

Page 2: ...ed to one side of the seam and allow for a clean wiring for each module to go to the roof cap This piece will be installed with the butyl based adhesive included with the component WMS Junction Box Co...

Page 3: ...re conduit This will allow for a more structurally sound install along with creating a water proof sealant to prevent debris from entering the WMS Other Required Components Inverters Consult your inst...

Page 4: ...e shall not be considered to comply with the requirements of UL1703 unless the module is mounted with hardware that has been tested and evaluated with the module under this standard or by field inspec...

Page 5: ...nd death Do not attempt to install service remove touch or modify a damaged module Damaged modules should only be removed by qualified professionals wearing appropriate personal protection equipment f...

Page 6: ...nt electricity from being generated Do not wear metallic jewelry including ear nose and lip rings watchbands pins or any other metallic object during installation or troubleshooting of photovoltaic sy...

Page 7: ...Management System WMS is certified as Class A over any Class A metal standing seam roofing constructions Metal Roof Manufacturer Approvals The PowerFit20 module is fully engineered to reduce stresses...

Page 8: ...e flat space Use a rubber wheeled roller to ensure the proper pressure is applied to the module Module Installation After the roof has been cleaned to the requirements above the components can be adhe...

Page 9: ...s that are opposite the side of the WMS wire conduit pieces Using the 7 5 MC4 jumper cables connect one end to the module located on the upward slope and run it through the WMS wire conduit towards th...

Page 10: ...de of the junction box cover should go over and around the WMS wire conduit to ensure a watertight seal Apply pressure to the junction box cover to complete the installation Repeat this process until...

Page 11: ...ions with the PowerFit20 modules No more than 6 modules should be connected in series to one AP Smart component Doing any more will result in failure of the PV system Figure 11 Shows the proper connec...

Page 12: ...eplace any WMS junction box cover that is damaged or significantly degraded If a module is damaged leave it in place Do not attempt to remove the module from the roofing surface unless it poses an ele...

Page 13: ...o any roofing products with which they may come in contact Sunflare accepts no liability for damages financial losses of any kind business interruptions or lost earnings whether they be direct or inci...

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