Sunnen HTA-2000 (2M), Manual

Page 1: ...63143 U S A PHONE 314 781 2100 Operating Display SCREENS for SUNNEN HTA SERIES TUBE HONES Models HTA 2000 2M HTA 4000 4M I HTA 247 NOTE This manual was written for a Standard HTA 2000 screens for dif...

Page 2: ...t your equipment please has following information available Have ALL MANUALS on hand Customer Services Representative or Technician will refer to it Have Model Number and Serial Number printed on your...

Page 3: ...Setup Menu 5 Run Menu 6 Diagnostic Menu 8 PLC Home 9 PLC Tuning 10 Diagnostic Digital I O 11 Diagnostic Stroker 12 Diagnostic Spindle 13 Diagnostic Feed 14 System Menu 15 System Settings 16 Stroker Se...

Page 4: ...ows actuation of individual machine functions for diagnosing machine problems or for other special circumstances Go to Page 8 System To enter alter special machine functions Go to Page 15 Home Machine...

Page 5: ...troke positions before running a cycle right after the machine has been powered up Press OK to acknowledge the important note and return the Main Menu Go to Page 2 NOTE Starting a cycle with incorrect...

Page 6: ...ing Select this option if not much stock needs to be removed from the workpiece Enable Crosshatch Entry Select this option if a specific crosshatch angle is desired in the workpiece Actual Crosshatch...

Page 7: ...Stroke Press this button to set start of stroke at current stroker position Teach End Of Stroke Press this button to set end of stroke at current stroker position Stroker Position Displays current st...

Page 8: ...ece while honing Bump Feed Press to advance feed while honing Feed Active Visual indication that feed is active Stroker Position Displays current stroker position Honing Time Displays remaining honing...

Page 9: ...de coolant must be turned on and off manually with the Coolant On Off button Feed Auto Manual Toggle between feed automatic or manual mode In automatic mode feed will be automatically fed for honing c...

Page 10: ...Mode it is a good practice to return machine to same state it was in before entering Diagnostic Mode NOTE Any speeds or positions set while you are in Diagnostic Mode is only for Diagnostic Mode and w...

Page 11: ...perative Indicators ON PLC is on INTF PLC has an internal fault EXTF PLC has an external fault BUSF There is an active Profibus fault RUN PLC is in run mode STOP PLC is in stop mode Autostart After st...

Page 12: ...screen has been password protected and should only be used with the assistance of or by Sunnen personnel Incorrect changes in this screen can render the machine inoperative Function Keys Exit Return t...

Page 13: ...nput and output functions First Column Terminal numbering and green indicates function is turned ON Second Column Function description Function Keys Back Return to diagnostic menu Go to Page 8 Hide Fa...

Page 14: ...Press this button to set start of stroke at current stroker position Teach End Of Stroke Press this button to set end of stroke at current stroker position Jog Enables joystick to allow jogging of st...

Page 15: ...s entry of desired spindle speed Direction Allows selecting the spindle direction of rotation fwd rev Run Spindle Press this button to run the spindle Function Keys Back Return to diagnostic menu Go t...

Page 16: ...desired control system output voltage to the feed clutch controller 0 10V Apply Press this button to transfer the desired voltage to the feed clutch controller Function Keys Back Return to diagnostic...

Page 17: ...And allows entry into the system settings utilities menu and the fault history Function Keys Main Return to main menu Go to Page 2 Settings For editing system settings Go to Page 16 Utilities To run s...

Page 18: ...evels are only to be used with the assistance of or by Sunnen personnel Language Select language to be used Defaults to English Password Level Displays password level and password entry dialog Units S...

Page 19: ...og Speed This is the speed used for the joystick in the setup and run screens Machine Length Displays software stroke limit of the machine Homing Torque Limit This value can only be seen by Sunnen per...

Page 20: ...used to jog the spindle in the setup and run screens Rough Spindle Load The default value of spindle load suggested when roughing is selected Finish Spindle Load The default value of spindle load sug...

Page 21: ...the desired spindle load Feed Clutch This setting will influence how quickly the spindle load will be achieved and whether a specific spindle load can be maintained This is the same value that is in t...

Page 22: ...o disable the touch screen for 30 seconds During this time the screen can be cleaned Calibrate Touch Screen Allows for re calibration of the touch screen location Open Control Panel Allows opening the...

Page 23: ...he date and time the fault occurred Second Column Displays the fault that occurred Third Column Displays additional fault information such as the particular fault number that occurred to the spindle o...

Page 24: ...Phone 314 781 2100 Fax 314 781 2268 U S A Toll Free Sales and Service Auto 1 800 772 2878 Ind 1 800 325 3670 International Division Telex 4312052 SUNNEN PRODSTL UK Sunnen Products Ltd Phone 44 1442 39...