SUNPRO SP165-36P SP160-36P, Installation Manual

Page 1: ...ument No SP WI JS 010 SUNPRO PV MODULES INSTALLATION MANUAL YuHuan Sunpro Power Co Ltd Qinggang Technological lnd Zon 317606 Yuhuan Zhejiang Province China Tel 86 576 8073 0906 E mail tech sunpropower...

Page 2: ...t No SP WI JS 010 DOCUMENT COUNTERSIGN DEPARTMENT Technology Department Quality Department Sales Department COUNTERSIGNER DOCUMENT NO SP WI JS 010 COMPILER EDITION B REVIEWER EFFECTIVE DATE 2020 6 1 A...

Page 3: ...G 7 3 4 STORAGE 8 3 5 ELECTRICAL RATING 8 4 UNPACKING SAFETY 15 5 INSTALLATION 17 5 1 INSTALLATION SAFETY 17 5 2 ENVIRONMENT CONDITIONS AND SITE SELECTION 19 5 3 TILT ANGLE OF INSTALLATION 21 5 4 INST...

Page 4: ...our website at https www sunpropower com as these lists are updated on a regular basis https www sunpropower com 2 In the event of any inconsistency among different language versions of this document...

Page 5: ...ternational electrical standards 2 YuHuan Sunpro Solar recommends that PV module installation is conducted by personnel who have been professionally trained in PV system installation Operation by pers...

Page 6: ...not use liquid such as water to extinguish the fire 5 Do not install or handle modules when they are wet or during periods of high wind 6 At the installation site take care to keep modules and in part...

Page 7: ...rsons at the same time 2 2 5 Handling the modules requires two or more people with nonslip gloves and both hands 2 6 Do not lift modules by their wires or junction box 7 Do not handle the modules over...

Page 8: ...KAGING 3 1 1 Need both hands to handle it carefully 3 1 2 Uninstalled modules must be kept dry not expose to rain or moisture 3 1 3 Modules in carton are fragile which must be handled with care 3 1 4...

Page 9: ...rong and firm Two people shall support at the two sides of the righting carton gently to place it on the relatively flat position of the project site 2 3 2 2 Use a forklift to remove the module pallet...

Page 10: ...ng transportation make sure that the package is fixed securely to the shipping platform without movement Do not Stack more than two layers on truck 2 3 3 3 Only one layer stacking is only allowed for...

Page 11: ...stack more than one pallet high 3 5 ELECTRICAL RATING MODULE TYPE S SP520 144M10 SP525 144M10 SP530 144M10 SP535 144M10 SP540 144M10 Voc with tolerance V 48 94 3 49 11 3 49 26 3 49 42 3 49 58 3 Isc wi...

Page 12: ...em Voltage V 1500 1500 1500 1500 1500 Maximumover Current Protection Rating A 30 30 30 30 30 Calculated NMOT 42 8 MODULE TYPE S SP445 120M10 SP450 120M10 SP455 120M10 SP460 120M10 SP390 108M10 Voc wit...

Page 13: ...System Voltage V 1500 1500 1500 1500 1500 Maximumover Current Protection Rating A 20 20 20 20 20 Calculated NMOT 42 8 MODULE TYPE S SP415 144M SP410 144M SP380 120M SP375 120M SP370 120M Voc with tole...

Page 14: ...m System Voltage V 1500 1500 1500 1500 1500 Maximumover Current Protection Rating A 20 20 20 20 20 Calculated NMOT 42 8 MODULE TYPE S SP340 120MG SP335 120MG SP330 120MG SP325 120MG SP320 120MG Voc wi...

Page 15: ...em Voltage V 1500 1500 1500 1500 1500 Maximumover Current Protection Rating A 20 20 20 20 20 Calculated NMOT 42 8 MODULE TYPE S SP340 60M SP335 60M SP330 60M SP325 60M SP320 60M Voc with tolerance V 4...

Page 16: ...Voltage V 1500 1500 1500 1500 1500 Maximumover Current Protection Rating A 20 20 20 20 20 Calculated NMOT 42 8 MODULE TYPE S SP245 48M SP205 36M SP200 36M SP195 36M SP190 36M Voc with tolerance V 31 9...

Page 17: ...stem Voltage V 1500 1500 1500 1500 1500 Maximumover Current Protection Rating A 20 20 20 20 20 Calculated NMOT 42 8 MODULE TYPE S SP255 54P SP250 54P SP245 54P SP240 54P SP235 48P Voc with tolerance V...

Page 18: ...oduct ordered the product name subname and serial number of each laminate are clearly marked on the outside of each packing box 2 For unpacking outdoors it is prohibited to operate in rainy conditions...

Page 19: ...ar protective gloves during unpacking to avoid hand injury and fingerprints on the glass surface 6 Each module shall be handled by two persons It is forbidden to pull the wires or junction boxes and f...

Page 20: ...hoes with rubber soles 3 Make sure flammable gasses are not generated or present near the installation site 4 Do not install modules under rain snow or windy conditions Place disassembled PV modules c...

Page 21: ...support with bolts 14 Do not drill holes in the frame It may cause corrosion of the frame or PV modules burst 15 Do not damage the surrounding PV modules or mounting structure when replacing a PV modu...

Page 22: ...ll be immersed in or continually exposed to water 5 2 ENVIRONMENT CONDITIONS AND SITE SELECTION YuHuan Sunpro Solar module should be installed in the following environmental conditions Table 5 1 opera...

Page 23: ...e the shadow factor Position the modules to minimize the chances of shading at all times of the day Try to install modules in a location where there is rare shading throughout the year Shading can nor...

Page 24: ...ch is caused by different light absorption of different Solar modules this mismatch will cause the PV system power output loss When all solar modules are mounted in the same plane and orientation then...

Page 25: ...an 10 degrees are not covered by manufacturer s warranty It is roughly equal to the latitude of the project site as a rule of thumb facing toward the equator Optimized system designs must incorporate...

Page 26: ...ctivity the module installation height to the ground the array spacing and the shadow shading to the module backside Generally speaking the reflectance is various with the different ground See table 5...

Page 27: ...beneath the modules If modules are mounted without continuous rails below them the maximum allowable loading will be reduced and needs to be subjected to review by YuHuan Sunpro Please ensure that th...

Page 28: ...from the module clamps The module frame is not to be modified under any circumstances When choosing this type of clamp mounting method use at least four clamps on each module two clamps should be att...

Page 29: ...dard installation mode and the specific information shall be consulted by YuHuan Sunpro Power Solar A 1 5L 50mm L Module width 1 The crossbeam is perpendicular to the short side frame 2 The above desc...

Page 30: ...al direction 2 Fig 3 Split J Box at module middle position for horizontal direction 3 Precautions To minimize risk in the event of an indirect lightning strike avoid forming loops when designing the s...

Page 31: ...connected in series Modules connected in series should ensure the consistency of their current The voltage of the module string should not exceed the allowable system voltage value which can be found...

Page 32: ...Connect the quantity of modules that match the voltage specifications of the devices used in the system The modules must not be connected together to create a voltage that is higher than the permitte...

Page 33: ...and require very little day to day supervision The solar array generates DC electricity whenever light falls on it similarly the inverter automatically turns ON as soon as there is sufficient energy f...

Page 34: ...on devices which are complied with local laws and electrical regulations All the above instructions must be followed to meet YuHuan Sunpro Solar warranty conditions 3 Bypass secondary If PV module par...

Page 35: ...arallel module configurations fuse rating Isc Isc 5 Grounding All PV module frames and mounting brackets must be properly grounded in accordance with the applicable national electrical code Correct gr...

Page 36: ...nding hole you can also choose the following grounding ways 1 Grounding by unused mounting holes 2 Other professional grounding devices The electrical contact points of all the above grounding methods...

Page 37: ...installed PV modules need to be inspected and maintained regularly The inspection and maintenance of modules in the PV array shall be carried out by personnel who have received professional PV system...

Page 38: ...e connectors of the affected module using the related disconnect tool provided by suppliers Replace the damaged module with a new functional module of the same type In a system using a battery blockin...

Page 39: ...withstand DC voltages of no less than 2000V 2000V Use dry or wet soft cloths sponges etc to clean the modules during the cleaning process but do not put any modules directly into the water do not use...

Page 40: ...mounted flat 0 tilt angle should be cleaned more often as they will NOT self clean as effectively as modules mounted at a 10 tilt or greater 0 10 Do not scrape or grind stains off surfaces while PV m...

Page 41: ...e any modules of the modules If electrical or mechanical properties are required for inspection or maintenance qualified professionals should be advised to avoid any electric shock or loss of life 6 a...