SunStar SPS/ D-B1254 Series, User Manual

Page 1: ... ec co or ra at ti iv ve e P Pa at tt te er rn n T Ta ac ck ki in ng g M Ma ac ch hi in ne e M Me ec ch ha an ni ic ca al l P Pa ar rt t USER S MANUAL SPS D B1254 Series SPS D B1263 Series R 1 FOR AT MOST USE WITH EASINESS PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE 2 KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN M MM ME E 0 05 51 11 13 30 0 ...

Page 2: ... functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs 2 Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance 3 The specifications of the machine are subject to change aimed to enhance product performance without prior notice 4 This product is...

Page 3: ... M Medium Weight Material SunStar Pattern System Series D Direct Drive Type Pattern Tacking Model Name 54 50 40mm 63 60 30mm Feed Frame Driven Type 20 Mono Lithic Feed Frame 22 Separately Driven Feed Frame Option TH Upper Thread Holding Device Hook Type BL Large Shuttle Hook Pneumatic Type Standard ...

Page 4: ...sembly of Peripheral Parts 14 5 Installation Method of Air Pressure Specifications 15 5 Preparations Before Operating the Machine 18 1 How to Supply Oil 18 2 How to Install the Needle Bar 19 3 How to Thread the Upper Thread 20 4 Threading the Lower Thread 20 5 How to Take the Bobbin Case On and Off 20 6 How to Adjust the Tension of the Upper Thread and the Lower Thread 21 7 How to Wind the Lower T...

Page 5: ...e Wiper Parts 30 10 Adjusting the Parts for Trimming 31 11 Adjusting the Devices for Main Thread Adjustment 33 12 Adjusting the Winder Devices 33 13 Adjusting the Hand Pulley Device 34 14 Mounting the Direct Motor and Adjusting Method 34 15 Setting Up the X Y Origin 35 7 Cause of Breakdown and Troubleshooting 36 1 Machine Part 36 8 Pattern List 37 9 Drawing of Table 39 10 Gauge List 40 11 Pneumati...

Page 6: ...ive atmospheres To avoid explosion do not operate this machine in an explosive atomsphere including a place where large quantities of aerosol spray product are being used or where oxygen is being administered unless it has been specifically certified for such operation ⓕThe machine were not provided with alocal lighting due to the feature of machine Therefore the illumination of the working area m...

Page 7: ...fter work ⓗ Do not step on the pedal when turning the power on ⓘ Do not operate the machine with any cooling fan blocked The air filter on control box must be cleaned once a week ⓙ If possible install the machine away from source of strong electrical noise such as high frequency welding machines 1 4 Machine Operation Warning ⓐ Safety label It describes cautions during operating the machine ⓑ Threa...

Page 8: ...azardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord 고압 전류에 의해 감전될 수 있으므로 커버를 열 때는 전원을 내리고 전원 플러그를 뽑고 나 서 360초간 기다린 후 여십시오 CAUTION 주 의 Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch 손가락 보호대와 안전장치 없이 작동하지 마 십시오 실 보빈 바...

Page 9: ... Max 2 500spm Stitch Length is 3mm or Less 0 1 10mm Feeding by Pulse Motor 41 2mm Max 20mm Max 20mm Standard Standard Standard Electronically Solenoid Type Max 10 000 Stitches 56 Patterns Pattern 24 Bartack 32 Max 99 Pattems Standard 56 Patterns EP ROM 20 200 1 Step Direct Drive AC Sero Motor 600VA 5 C 40 C 20 80 1 Phase 100V 240V 3 Phases 200V 440V 50 60 0 49MPa 5kgf cm For Heavy Weight Materials...

Page 10: ...10 3 3 MACHINE STRUCTURE 1 Names of Each Part of the Machine Thread Stand Operation Box Motor Cover Power Switch Pedal Switch Arm Emergency Stop Switch Safety Plate Ass y ...

Page 11: ...ower voltage must be between regular voltage 10 The frequency of the power should be regular frequency 50 60 1 B Electromagnetic Wave Noise Use separate power with strong magnetics of high frequency products and do not leave the machine near them C Ues low voltage when supplements or accessories are being adhered D Be careful not to have water of coffee be spilled into the Controller and Motor E D...

Page 12: ... point Fig 3 Fig 4 Hinge Rubber Bolt Hinge Bolt E Assemble the safety switch bracket on the bed as in the figure Move the safety switch bracket up and down to make sure that the safety switch supporting rubber is tightly pressed by the safety switch and then fasten the screw Fig 5 The machine should be carried by more 2 people for safety Danger Since the machine is not perfectly installed on the t...

Page 13: ...the cable connections beween the machine and the control box is finished fix the cable wiring under the table as shown in the picture Adjust the length of the wire considering the situation of standing the machine Table ...

Page 14: ...he machine 4 positions by using the 4 joint screws 4 The Assembly of Peripheral Parts Fig 8 B Attach the safety plate to the left side of machine by using fixing bolt Motor Cover Fixing Screw Face Plate Safety Plate Ass y For safety motor cover and safety plate should be attached to the machine Caution ...

Page 15: ...ach to right side of the table leg by using a bolt as shown in the figure Fig 11 5 Installation Method of Air Pressure Specifications B Assembly method of solenoid valve Fix it tightly at the proper location of the table bottom by using the fixing screw ...

Page 16: ...Connect filter regulator and solenoid valve by using the hose 2 Insert the hoses labelled S3F and S4F to the A and B part as shown in figure Confirm the noses are inserted filly 3 Using quick couplings connect S3L S3R to S3F and S4L S4R to S4F 4 Finally connect the solenoid and the connector of pressure swith Fig 12 ...

Page 17: ... filter regulator and solenoid valve by using the hose 2 Assemble the hose with the label of S3L S4L S3R S4R to the attaching part of solenoid as shown in the figure 3 Finally connect the solenoid and the connector of pressure switch Please match the label of solenoid and connector and connect them Fig 13 Air Hose Cap Net Hose Nipple ...

Page 18: ... arm and supply oil stufficiently 1 How to Supply Oil Fig 16 B Check the remained amount of oil from the right window Oil gauge window of oil tank installed on the bed as seen in the figure then supply oil enough through the lubrication hole on the bed cover Be sure to supply oil when operating the machine for the first time and when the machine has not been used for a long time Caution ...

Page 19: ...to the sillicon oil tank which is installed on the right side of the arm Shuttle Race Ring Hook Cover Sillicon Tank Needle Screw Unfasten the needle fixing screw on the needle bar Then with the needle groove facing forward push the needle until the upper end touches the needle hole of the needle bar Fix the needle in with the needle fixing screw For safety keep the hook cover covere during operati...

Page 20: ...icture B After setting the lower thread through the crack of the bobbin case insert the thread through thread hole C Adjust the lower thread to hang 25mm out of thread hole Fig 23 Opening the hook cover hold the knob of bobbin case and push into the shuttle until sounding HA Heavy Weight Material MA Medium Material Fig Fig 25mm 5 How to Take the Bobbin Case On and Off Bobbin Case 40mm Insert the b...

Page 21: ...ad becomes tight when tension adjusting screw is turned clockwise as shown in the picture When the screw is turned the other way the lower thread is loosened Strong Weak 7 How to Wind the Lower Thread A Press and select in the operation box B Insert the thread winder basis attached on the upper cap of the bobbin into the thread winder drive shaft C Adhere the thread winder lever closely to the bob...

Page 22: ...s it again it starts rising C When you press a step on the left pedal the left feed plate starts lowering and when you take off your foot it starts rising again D In the status that the right feed plate is lowered you press a step on the left pedal the left feed plate starts lowering and when you press a second step it starts sewing When the sewing is finished the left and right feed plates start ...

Page 23: ...ress the adjusting handle to the original location and fix it Fig 32 A Please confirm if upper thread holder pin cylinder knuckle and cap are located in the center of upper thread passage B If they are not located in the center unfasten two pieces of joint screw of upper thread holder pin cylinder bracket and adjust to be located in the center Then unfasten two joint screw and adjust to be located...

Page 24: ...uttle hook point accord with the center of the needle And make the needle and the front face of the shuttle drive connect each other to prevent the needle from curving Then tighten the drive screw firmly D After unfastening the large shuttle scerw turn the large hook adjustment shaft to the left to right and adjust the large shuttle so that the needle and the shuttle hook point is 0 05 0 1mm apart...

Page 25: ...Upper Spring After removing the lower feed plate and the needle plate from the machine unfasten the screw of the shuttle upper spring Then adjust the shuttle upper spring so that the backside of the needle and comes to point in the vertical direction and the center of the needle will come to the middle of interval horizontally After the adjustment is done tighten the screw back on firmly Fig 37 Th...

Page 26: ...oot to correct the distance between the presser foot bottom surface and the sewing material to be 0 5mm the thickness of using thread and then fasten the joint screw 6 Adjusting the Height of the Presser Foot Devices Fig 40 A Have the end of the presser foot drive cam accord with the carving point center of the upper shaft and the line of the cam accord with the carving point Tighten screw 7 Adjus...

Page 27: ...location link stopper and fixing stud screw of presser foot motion link get close by turning stopper screw of location link f After fastening fork link joint screw tightly check if there is play to vertical direction in presser foot adjusting arm Checking fastening status of screws adjust presser foot stroke C Adjustment of Presser Foot Adjusting Arm Presser Foot Adjusting Arm 9mm Presser Bar Bush...

Page 28: ...ng ⓑ After unfastening the thread release stopper screw adjust the trimming drive link and the thread release lever pin 0 3mm apart from each other Then attach the arm to the thread delay stopper completely When the thread release stopper is pushed to the right the space between the trimming drive link and the thread release lever pin is reduced And it is enlarged when the stopper is pushed to the...

Page 29: ...l To increase the opening capacity widen the angle between the thread release plate and narrow the angle to reduce the opening capacity ⓓ Tighten the screw after the adjustment Fig 46 To Tension Release Link To Thread Tension Adjusting Ass y Floating Amount Widen Narrow Screw Thread Tension Adjusting Plate Upper Shaft If the disk is not opened appropriately the amount of remaining thread may be no...

Page 30: ...djust it for wiper tail and needle tip to be apart from about 1mm then fasten the wiper fixing screw Fig 47 40mm 1mm Fig 48 E For using the wiper press the wiper operation switch and for not using it press the wiper operation switch Wiper On Off Switch Wiper Off Wiper On If a position of wiper is not proper the wiper can be interfered with needle or inverting clamp devices during operating therefo...

Page 31: ...e the end of the link stopper screw touch part of the trimming link stick when the trimming cam roller is inserted into the trimming cam moving part Then tighten the nut Fig 50 Thread Trimmer Cam Thread Trimmer Connecting Bar Link Stopper Screw Thraed Trimming Driving Link Thead Trimmer Connecting Bar Link Stopper Screw Nut Thread Trimmer Cam Roller Clearance Clearance If the trimming cam is not p...

Page 32: ...ming solenoid bracket screw have the trimming shaft and the thread trimming solenoid rotary link 0 5mm apart from each other and tighten the screw back on ⓑ Unfasten the thread trimming solenoid rotary link screw and drive the thread trimming solenoid rotary link manually to move the trimming shaft collar 6 8mm in the direction of the arrow Then tighten the screw back on ⓒ Check if the trimming sh...

Page 33: ...ter clockwise Adjust the tension according to the sewing conditions such as material thread number of stitches etc B To tighten the take up lever spring use a driver to turn the groove on the edge face of the thread tension control device shaft clockwise And to make the spring relax turn it counerclockwise Standard operating quantity 6 8mm and tension is about 30 50g 11 Adjusting the Devices for M...

Page 34: ...couplings check the positions of each screws to the aligned If the positions of each screws are not aligned the needle does not stop normal position 14 Mounting the Direct Motor and Adjusting Method Upper Shaft front Boothing Thread Winder Drive Wheel Upper Shaft Roller Hand Pulley Shaft Hand Pulley Bushing Upper Shaft A Tighten the screw after putting the hand pulley gear and the hand pulley shaf...

Page 35: ...t up the O point of the Y axis ⓐ Separate the bed cover on the right ⓑ Adjust the distance between the Y transfer arm and the bed surface to 24mm ⓒ Move the feed bracket to position the center of the upper feed plate at the center of the Y axis You shall keep the distance to 24mm ⓓ After adjusting the end of Y sensor plate to correct with the sensor center by unfastening the joint screw in the Y s...

Page 36: ...d under thread Excessive tension and stroke of take up lever spring Adjust the tension Adjust the tension and stroke of take up lever spring Crack on the controlling hole of shuttle surface spring Reinstall the needle Insert the thread properly Exchange the shuttle surface spring Useofbendingneedle Useofimpropersizedneedlecomparedwithusingthread Wronginstallationofneedle Impropertimingforneedleand...

Page 37: ...er Model Range of Sewing X mm Y mm 59 45 29 35 59 45 25 No Pattern Stitch Number Model Range of Sewing X mm Y mm 59 30 40 51 30 30 139 153 50 60 30 30 159 121 50 45 40 25 38 155 145 30 30 35 30 219 193 50 60 40 30 40 229 223 50 60 40 30 41 335 349 45 60 40 30 397 373 50 60 40 30 43 84 84 30 30 30 30 44 147 133 35 35 40 30 56 56 33 33 30 30 46 56 48 35 30 35 30 47 74 63 36 38 36 30 78 70 8 8 35 30 ...

Page 38: ... 2 5 2 2 2 5 3 3 3 2 5 2 5 2 5 2 2 2 0 Application No Pattern Stitch Number Range of Sewing X mm Y mm Note 1 Pattern No 33 to No 56 are for label waving etc works 2 Pattern No 1 to No 32 are for Bartack works Please work after the option gauge has been mounted When operating Bartack works be sure to use the standard shuttle hook or the standard bobbin case In case of Pattern No 1 to No 32 and No 4...

Page 39: ...39 DRAWING OF TABLE 9 9 ...

Page 40: ...S 306H 10S042S 306H 1 10 0 GAUGE LIST No 1 2 3 4 5 6 7 8 9 10 11 12 13 Name Link Cam Needle Bar Needle Shuttle Race Ring Shuttle Shuttle Upper Spring Needle Plate Cover Fixed Knife Moving Knife SPS D B1254 B1263 MA Medium HA Heavy LargeHookOption MA LargeHookOption HA NOTE Common Use with SPS C D B1201H Model Heavy Weight Material Common Use with SPS C D B1201M Model General Material Common Use wi...

Page 41: ... 1254 22 011A 1254 22 009A 1263 22 010A 1263 B1254 B1263 1ea SPS D B12 HA 22 MA 22 D Upper Feed Plate Lower Feed Plate Option E 22 044A 1254 1ea 22 045A 1254 1ea 22 046A 1254 1ea 22 049A 1254 1ea 22 052A 1254 1ea 22 047A 1254 1ea 22 048A 1254 1ea 22 050A 1254 1ea 22 051A 1254 1ea Option F Option G Depth of knurling 0 5 Depth of knurling 0 7 Depth of knurling 0 7 with knurling Knurling depth 0 5 Kn...

Page 42: ...bel Attaching Upper Feed Plate Lower Feed Plate HA 22 MA 22 Label option for Separately Driven Feed Frame Order Made Parts Label Size Sewing Area Depth of knurling 0 7 A B A 5 B 5 Order Made Parts From the screw holes with knurling ...

Page 43: ...M 1 Drawing of the Pneumatic Hose of SPS D B1254 A 20 SPS D B1263 A 20 Machine for Monolithic Feed Frame Presser Foot Cylinder Right S3R AIR IN Presser Foot Cylinder Left S4R S3L S4L S3F S4F S34F A B EA P EB P R A 1 11 1 ...

Page 44: ...f the Pneumatic Hose of SPS D B1254 A 22 SPS D B1263 A 22 Machine for Separately Driven Feed Frame Presser Foot Cylinder Right S3R AIR IN Presser Foot Cylinder Left S4R S3L S4L S34F A B EA P EB P R A EA P EB A B S34F ...