SunSynk SUN-25K-SG01HP3-EU-BM2, Installer Manual

Page 1: ...3 EU BM3 SUN 40K SG01HP3 EU BM4 SUN 50K SG01HP3 EU BM4 INSTALLER MANUAL v 1 08 24 22 Global Tech China Ltd 3 Floor Wai Yip Industrial Building 171 Wai Yip Street Kwun Tong Kowloon Hong Kong Tel 852 2884 4318 Fax 8522884 4816 www sunsynk com sales globaltech china com ...

Page 2: ...ly its safety instructions Substandard per formance and longevity property damage and personal injury may result from not knowing and following these instructions In order to ensure long product life Sunsynk recommends that you utilize the product and perform maintenance by correctly following the instructions described in this guide The manu facturer s warranty does not cover any damage resulting...

Page 3: ... Definition 19 4 5 Grid connection and backup load connection 20 4 6 PV Connection 21 4 6 1 PV Module Selection 22 4 6 2 PV Module Wiring 22 4 7 Connecting the CT Coil 24 4 7 1 System Connection for the CHNT Meter 25 4 7 2 System Connection for the Eastron Meter 25 4 8 Earth Connection MANDATORY 28 4 9 WIFI Connection 28 4 10 Wiring System for Inverter 29 4 11 Wiring Diagram 30 4 12 Typical Applic...

Page 4: ...lleling Inverters 56 5 17 Solar Power Generated 59 5 18 Grid Power 59 5 19 Advanced Settings for Wind Turbines 60 5 20 Advanced Settings for Auxiliary Load 61 5 21 Advanced Settings for Peak Shaving 62 5 22 Fault Codes 63 5 23 Operation Modes 67 5 23 1 MODE I Basic 67 5 23 2 MODE II With Generator 67 5 23 3 MODE III With Smart Load 68 5 23 4 MODE IV AC Couple 68 6 COMMISSIONING 69 6 1 Start Up Shu...

Page 5: ...n s suffering from a physical or mental impairment that would affect their ability to follow this manual install maintain or repair this device Any untrained personnel who might get near this device while it is in operation MUST be informed that it is dangerous and instructed carefully on how to avoid injury 1 1 General Safety This symbol indicates information that if ignored could result in per s...

Page 6: ...maintenance or cleaning to reduce the risk of electrical shock The unit is not explosion proof so it should not be installed in an explosive atmosphere Never touch electrical components immediately after the power supply has been turned off since the system can still have residual energy so electric shock may occur Therefore after turning off the power always wait 5 minutes before touching electri...

Page 7: ...d Inverter is a highly efficient power management tool that al lows the user to hit those parity targets by managing power flow from multiple sources such as solar mains power grid and generators and then effectively storing and releasing power as and when utilities require 2 1 System Overview ...

Page 8: ... Meter 485 port 13 Grid 2 LCD Display 8 Battery input connectors 14 Load 3 Function Buttons 9 Function Port 15 Generator input 4 Power on off button 10 Modbus Port 16 WiFi Interface 5 DC switch 11 BMS Port 6 Parallel port 12 PV input with two MPPT 2 2 Product Size ...

Page 9: ...ng current of 190A 8kW 210A 10kW and 240A 12kW DC and AC couple to retrofit existing solar system Compatible with a 48V low voltage battery CONFIGURABLE Fully programmable controller Programmable supply priority for battery or grid Programmable multiple operation modes on grid off grid UPS Configurable battery charging current voltage based on applications by LCD setting Configurable AC solar gene...

Page 10: ...llowing devices to have a Complete running system Generator or Utlity PV modules Batteries Normal and smart loads Monitoring system Consult with your system integrator for other possible system architectures depending on your requirements This inverter can power all kinds of appliances in home or once environment including motor type appliances such as refrigerator and air conditioner ...

Page 11: ...Per MPPT Tracker 2 2 2 2 2 2 2 2 2 AC Output Data Rated AC Output and UPS Power W 25000 30000 40000 50000 Max AC Output Power W 27500 33000 44000 55000 Peak Power off grid 1 5 time of rated power 10 S AC Output Rated Current A 37 9 36 3 45 5 43 5 60 7 58 0 75 8 72 5 Max AC Current A 50 60 70 83 3 Max Continuous AC Passthrough A 150 Generator input Smart load AC couple current A 37 9 150 37 9 45 5 ...

Page 12: ...116 VDE0126 AS4777 2 CEI 0 21 EN50549 1 G98 G99 C10 11 UNE217002 NBR16149 NBR16150 EMC Safety Regulation IEC62109 1 2 NBT32004 2018 EN61000 6 1 EN61000 6 2 EN61000 6 3 EN61000 6 4 General Data Operating Temperature Rande ºC 40 60 ºC 45 ºC Derating Cooling Intelligent air cooling Noise dB 45 dB Communication with BMS RS485 CAN Weight kg 75 Size mm 527W 894H 294D Protection Degree IP65 Installation ...

Page 13: ...Page 13 Hybrid Inverter Installer Manual 4 INSTALLATION 4 1 Parts List Check if you received all the items listed below Ensure that nothing is damaged in the package ...

Page 14: ...ing those parts to fail or allow water damp to penetrate the unit Areas that generate substances that adversely affect the equipment such as sulphuric gas chlorine gas acid or alkali These can cause the copper pipes and brazed joints to corrode and fail to conduct electricity reliably Areas that can cause combustible gas to leak which contains suspended carbon fibre or flammable dust or volatile i...

Page 15: ...t from the floors is higher than 1600mm Before connecting all wires please take the metal cover off removing the screws as shown below Select installation locations that adequate to support the weight of the converter Install this inverter at eye level to allow the LCD to be read anytime An appropriate ambient temperature is between 25 60 C to ensure optimal operation Be sure to keep other objects...

Page 16: ...w pic to drill 4 holes on the wall 52 60mm deep 1 Use a proper hammer to fit the expansion bolt into the holes 2 Carry the inverter and holding it make sure the hanger aim at the expansion bolt fix the inverter on the wall 3 Fasten the screw head of the expansion bolt to finish the mounting ...

Page 17: ... used Please refer to the typical am perage in the table below for the required fuse or circuit breaker size Please follow below steps to implement battery connection 1 Pass the cable through the terminal Reverse Polarity All wiring connecting must be performed by qualified personnel Before making the final DC connection or closing the DC Breaker disconnection device ensure the inverter unit is wi...

Page 18: ...han one battery the first battery will be the master and the other batteries will be the slaves Please check the battery manufacturer specification for proper operation To verify if the battery is actually communicating access the Li BMS menu as de tailed in section 4 13 Setting Up a Lithium Battery and check whether the values are realistic or not It is important that the charge and discharge lim...

Page 19: ...Page 19 Hybrid Inverter Installer Manual 4 4 1 Function Ports Definition ...

Page 20: ...ommended cable as below Cable type Cross section mm2 Range Recommended value Industry generic PV cable model PV1 F 70 95 2 0 3 0AWG 70 2 0AWG Backup Load Connection Cable type Cross section mm2 Range Recommended value Industry generic PV cable model PV1 F 70 95 2 0 3 0AWG 70 2 0AWG Grid Connection Please follow the steps below to implement GRID LOAD and GEN port connections 1 Before making GRID LO...

Page 21: ...Connection Before connecting to PV panels install a separate DC circuit breaker between the inverter and PV modules In addition we request users install PV junction box with surge protection to pro tect the system from lightning strike In order to reduce risk of injury please use the recommended cable sizes as shown below Be sure that AC power source is disconnected before attempting to wire it to...

Page 22: ...25kW 30kW 40kW 50kW PV Input Voltage 600V 180V 1000V PV Array MPPT Voltage Range 150V 850V No of MPP Trackers 2 3 4 No of Strings per MPP Tracker 2 2 2 2 2 2 2 2 2 4 6 2 PV Module Wiring 1 Switch the Grid Supply Main Switch AC OFF 2 Switch the DC isolator OFF 3 Assemble PV input connector to the inverter Before connection please ensure the polarity of the output voltage of PV array matched the DC ...

Page 23: ... generic PV cable model PV1 F 2 5 4 12 10AWG 2 5 12AWG 1 Strip 7mm of the plastic coating off the DC wire and disassemble the connector cap nut 2 Crimp metal terminals with crimping pliers 3 Insert the contact pin into the connector housing until it locks into place Then screw the cap nut onto the connector housing Torque to 2 5 3 N m 4 Finally insert the DC connector into the positive and negativ...

Page 24: ...figuration may cause danger to life Therefore before connecting the DC Input line the solar panel s surface should be shielded from the sun s rays by some opaque material and the DC switch should be off This will prevent a high voltage flowing to the inverter thereby causing risk to persons conducting installation or maintenance 4 7 Connecting the CT Coil ...

Page 25: ...Hybrid Inverter Installer Manual When the inverter is in the off grid state the N line needs to be connected to the earth 4 7 1 System Connection for the CHNT Meter 4 7 2 System Connection for the Eastron Meter ...

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Page 28: ...hock if the original protective conductor fails When the inverter is in the off grid state the N line needs to be connected to the earth In final installation breaker certified according to IEC 60947 1 and IEC 60947 2 shall be installed with the equipment 4 9 WIFI Connection For the configuration of Wi Fi Plug please refer to illustrations of the Wi Fi Plug ...

Page 29: ...Page 29 Hybrid Inverter Installer Manual 4 10 Wiring System for Inverter ...

Page 30: ...Page 30 Hybrid Inverter Installer Manual 4 11 Wiring Diagram ...

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Page 32: ...Page 32 Hybrid Inverter Installer Manual 4 12 Typical Application Diagram of Diesel Generator ...

Page 33: ...Page 33 Hybrid Inverter Installer Manual 4 13 Three Phase Parallel Connection Diagram 01 02 03 ...

Page 34: ...n LED solid light Grid connection normal Normal Green LED solid light Inverter functioning normally Alarm Red LED solid light Fault Function Key Description Esc To exit the previous mode Up Increase the value of a setting Down Decrease the value of a setting Enter Confirm setting change If not pressed each time the setting will not be saved ...

Page 35: ...e 2 Access settings menu page 3 Access solar history 4 Access system status page 5 Access system status page 6 Access grid history 7 Access system flow page What this page displays Total daily power into the battery kWh Total daily power out of the battery kWh SOC State of charge of the battery Total daily solar power produced in kWh Total hourly usage of the generator Time Total daily power sold ...

Page 36: ...s positive If the sign of the grid and HM home powers are not the same when the PV is disconnected and the inverter is only taking energy from the grid and using the CT connected to Limit 2 then please reverse the polarity of the CT coil Important See Section 4 7 Connecting the CT coil Inverter Column Showing inverter total power frequency L1 L2 voltage current and power Load Column Showing total ...

Page 37: ...gure bellow 1 The PV modules charge the batteries 2 When the batteries reach a specific level programmable the battery power is fed into the inverter 3 The inverter can then supply power to the grid export or no export load and auxiliary or smart load 4 CT coil controls the export power What this page displays The system flow MPPTs power Battery status Power distribution to load or grid ...

Page 38: ...stem mode press the SYSTEM MODE icon Access the advanced settings such as Wind Turbine press the ADVANCE icon Access the auxiliary load smart load settings press the AUX LOAD icon Access the fault code register press the FAULT CODES icon Set up Li BMS press the LI BMS icon 5 7 Set Time Clock To set time click on the BASIC icon and then on Time What this page displays Time Date AM PM What you can d...

Page 39: ...e LCD backlight to auto dim How to change the name Change the letters in each box by mov ing the arrows up and down and then select OK This will change the name on the home screen How to set the auto dim Set a number in the auto dim box to dim the LCD after a number of sec onds How to turn the beep on or off Mark or unmark the beep box and the press OK to configure it as you prefer 0 0 kWh 0 0 kWh...

Page 40: ...cannot be reset Before performing a successful Factory Reset and locking the systems the user must enter a password to allow the setting to take place The password for Factory Reset is 9999 and for lock out is 7777 System self check Allows the user to conduct a system diagnosis Test mode only for engineers For engineers to conduct tests What this page displays Reset status Whether the lock code is...

Page 41: ...attery manufacturer documentation Note This is a global max discharge current for both grid tied and backup modes of operation and if the cur rent exceeds this value inverter will shut down with an overload fault TEMPCO settings Temperature coefficient is the error introduced by a change in tempera ture What you can do from this page Use battery voltage for all settings V Use battery SOC for all s...

Page 42: ...the battery Float V for an AGM battery is 55 20V Absorption V is for an AGM battery is 57 60V Equalization V for an AGM battery is 58 80V Equalizing charge overcharge to remove sulphate crystals that build up on the plates over time on lead acid batteries What you can do from this page Tick Gen Charge to charge the batteries from the gen I P Tick Grid Charge to charge the batteries from the grid I...

Page 43: ...the Gen connection When connect ed to the Grid Input the inverter will consider the power coming from the generator as Grid Supply Users should make sure this power goes to the LOAD only and should not be exported to other outlets as this will damage the generator An advantage from connecting the generator to the Grid Input is that it can be paralleled where as the GEN AUX input cannot be parallel...

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Page 45: ...r a voltage or Restart voltage set as either a voltage or What you can do from this page Adjust battery shut down voltage or Adjust low battery warning voltage or Adjust restart voltage or Activating Shutdown causes the inverter to enter standby mode It does not com pletely shut down the inverter Total shutdown occurs at voltages below 19V The voltage displayed on the Sunsynk Parity Inverter will ...

Page 46: ...h voltage is needed This period of the charging process is called absorption This occurs when the charging of a battery has reached reached 80 of its capacity The remaining charge equals 20 approxi mately It makes the charger to hold the voltage at the charger s absorption voltage between 14 1 VDC and 14 8 VDC depending on charger set points and decreasing the current until the battery is fully ch...

Page 47: ...f the Lithium option is selected under Batt Type The type of communion protocol Approved batteries What you can do from this page Set up you Lithium ion battery After installing a lithium battery check on the communications page by clicking on the Li BMS icon to see if the BMS information is visible If some information is not displayed correctly it should look like the diagram below then there wil...

Page 48: ...approved by Sunsynk With some types of lithium battery the BMS cannot be controlled by the Sunsynk inverter In this case treat the battery as a lead acid type and set the charging and discharging protocol following the battery manufacturer specification Brand Model 48V Storage Inverter RS485 or CAN Inverter Setup Notes PYLON US2000B CAN 0 RS485 12 US3000 CAN 0 RS485 12 US2000C CAN 0 RS485 12 US300...

Page 49: ...da H4850M RS485 7 VISION Group V LFP51 2V100Ah 5KW CAN 13 VLFP51 2V200Ah 5KW CAN 13 Alpha Ess M4856 P CAN 0 SMILE BAT CAN 0 GSL ENER GY GSL051100A B GBP2 CAN 0 GSL051200A B GBP2 CAN 0 GSL051280A B GBP2 CAN 0 ZnP48100ESA1 CAN 0 GSL 51 100 CAN 0 GSL 51 200 CAN 0 TOPBAND TB51100F T110 CAN 0 TB51120 T110 CAN 0 Weco 4K4 LV CAN 0 5K3 LV CAN 0 DOWELL IPACK CAN 0 C3 3 IPACK CAN 0 C6 5 IPACK C10 CAN 0 Gite...

Page 50: ...200 RS485 16 Deye SUNB 5 0 C01 48 PC CAN 0 SUNB 5 0 E01 48 PC CAN 0 SUNB 5 0 G01 48 PC CAN 0 AOBOET Uhome LFP 5000 CAN 0 Uhome LFP 2400 CAN 0 Wattsonic Li LV battery series CAN 14 KODAK FL5 2 CAN 0 Fox ess LD 48100P RS485 1 PYTES Energy E BOX 48100R CAN 0 BST MD48 100 CAN 0 MD48 50 CAN 0 Highstart HSD4870 CAN 0 Rosen Solar Energy LFP48V200AH CAN 0 ZRGP ZR FC48100 1630J1 CAN 0 ZR FS4850 16OSJ1 CAN ...

Page 51: ...l battery array Eg A 200Ah battery array composed of 4 x 200Ah batteries in series has a maximum discharge of only 50Ah 200 x 0 25 50 Also ensure the cable is thick enough to support the current and the fuses con nected are of the correct rating as per the recommendations of battery manufac turers Brand Model 48V Storage Inverter RS485 or CAN Inverter Setup Notes BSL B LFP51 2V 100Ah CAN 0 Float v...

Page 52: ... the household loads Solar Export Set the power limits to supply only the loads connected to the LOAD port Priority to Load Only What you can do from this page Set a real time to charge or discharge the battery Choose to charge the battery from the grid or generator Limit export power to the grid Set the unit to charge the battery from the grid or generator ticking Grid or Gen and set what times t...

Page 53: ... side of the inverter 4 Zero Export Power is the amount of power flowing from the Grid to the Inverter Set this value to 20 100W to instruct the inverter to always take the prescribed amount of pow er from the Grid to minimise the tripping of sensitive pre paid electricity meters if Reverse Power Detection occurs 5 This controls the maximum overall power both to the Load and Grid ports combined It...

Page 54: ...the Use Timer function is activated then the inverter will use the battery power according to your settings when the Grid is present If this function is not set the batteries WILL ONLY be used for backup when there is no utility grid power Example This is a zero export power to the grid example The power produced is supplying the Non Essential Load while the inverter is set at a max imum power of ...

Page 55: ...an do from this page Change grid s frequency setting normally 50 Hz Set the Maximum Grid Input Voltage Grid Vol High Set the Minimum Grid Input Voltage Grid Vol Low Set the Maximum Grid Frequency Grid Hz High Set the Minimum Grid Frequency Grid Hz Low Select the correct Grid Type in your local area otherwise the machine will not work or be damaged Select the correct Grid Frequency in your local ar...

Page 56: ...VANCE icon What this page displays If the inverter operates as a master or a slave Modbus Device ID Modbus SN that must be unique for each inverter connected to the bus wire What you can do from this page Set the inverter as a master or slave per bus wire Set the phase in which the inverter will be paralleled Set the Modbus SN for paralleling ...

Page 57: ...s number The maximum length of the communication cables is 2 meters do not exceed this value All batteries must be connected in parallel and the MPPTs must be kept separate IMPORTANT When configuring inverters in parallel it is important to first check firmware versions to be all the same on all inverters It is strongly recommended to request firmware update on all inverters to the latest and the ...

Page 58: ...ter For example as aforementioned six inverters paralleled in a three phase utility grid three masters Q5 What are the consequences for setting A B or C phases wrong while in parallel mode It can damage the inverter Recommend checking the phase rotation with a meter before switching on Q6 What are the consequences of factory resetting power cycling or firmware updating one inverter in a parallel s...

Page 59: ...arly and total solar power produced Access this page by clicking on the Solar Turbine icon on the Home Page 5 18 Grid Power This page shows the Daily Monthly Yearly and total grid power export or consumed Access this page by clicking on the Solar Turbine icon on the home page System Grid Power Total TOTAL ...

Page 60: ... a wind turbine What you can do from this page Select the MPPT to be used as a turbine input The table below shows the maximum current depending on the voltage of the wind turbine DO NOT use a wind turbine that exceeds 400V Use a self breaking wind turbine Once the batteries are fully charged and the inverter is not exporting any power the load can drop This can cause the tur bine to speed up dram...

Page 61: ...hunt the output Most wind turbines are three phase PM type Therefore either a wind turbine controller or a direct connection to the MPPT via a simple protection circuit will be required 5 20 Advanced Settings for Auxiliary Load To configure Auxiliary Load previously known as smart load settings click on the AUX LOAD icon What this page displays Use of the Gen Aux input or output What you can do fr...

Page 62: ... 4kW Zero Export Tick this box to stop exporting power produced by the Aux Load Gen Peak Shaving Tick this box to use peak power shaving 5 21 Advanced Settings for Peak Shaving To configure Peak Power Shaving function click on the AUX LOAD icon icon What this page displays Generator peak shaving is ON or OFF Peak Power Shaving value What you can do from this page Switch on the generator and or gri...

Page 63: ...entre The following information is required 1 Inverter serial number 2 Distributor or service centre of the inverter 3 On grid Power Generation Date 4 The problem description including the fault code and indicator status displayed on the LCD with as much detail as possible 5 Owner s contact information _ _ 2022 01 26 12 45 _VoltLow_Fault 2022 01 24 11 00 _VoltLow_Fault 2022 01 07 18 19 _ _ 2022 01...

Page 64: ...y connected 2 Check if the earth bond cable on inverters is con nected to the ground F26 The bus bar is unbal anced 1 Please wait 5 minutes to see if it returns to nor mal 2 Fully reset the inverter F35 No at grid 1 Check if the inverter s connected to the AC grid 2 Check if the RSCD had not tripped 3 Check if the switch and fuses between the inverter and grid are all switched on F42 AC line low v...

Page 65: ...d_Fault F03 GFDI_Failure F35 AC_NoUtility_Fault F04 GFDI_Ground_Failure F36 AC_GridPhaseSeque_Fault F05 EEPROM_Read_Failure F37 AC_Volt_Unbalance_Fault F06 EEPROM_Write_Failure F38 AC_Curr_Unbalance_Fault F07 GFDI_Fuse_Failure F39 INT_AC_OverCurr_Fault F08 GFDI_Relay_Failure F40 INT_DC_OverCurr_Fault F09 IGBT_Failure F41 AC_WU_OverVolt_Fault F10 AuxPowerBoard_Failure F42 AC_WU_UnderVolt_Fault F11 ...

Page 66: ...os and frequently asked questions www sunsynk com Fault Information Instruction Fault Information Structure F22 Tz_EmergStop_Fault F54 AC_C_InductCurr_DcHigh_Fault F23 Tz_GFCI_OC_Fault F55 DC_VoltHigh_Fault F24 DC_Insulation_Fault F56 DC_VoltLow_Fault F25 DC_Feedback_Fault F57 AC_BackFeed_Fault F26 BusUnbalance_Fault F58 AC_U_GridCurr_High_Fault F27 DC_Insulation_ISO_Fault F59 AC_V_GridCurr_High_F...

Page 67: ...Page 67 Hybrid Inverter Installer Manual 5 23 Operation Modes 5 23 1 MODE I Basic 5 23 2 MODE II With Generator ...

Page 68: ...Page 68 Hybrid Inverter Installer Manual 5 23 3 MODE III With Smart Load 5 23 4 MODE IV AC Couple ...

Page 69: ...stallation engineer must have completed the Earth Bond RCD and earth leakage tests checked that the solar panel Voc voltage does not exceed 480V and checked the battery voltage Power ON Sequence 1 Switch on AC 2 Press Start Button 3 Switch on Battery and battery breaker 4 Switch on the DC PV Isolator Shutdown Sequence 1 Switch off AC 2 Press the start button 3 Switch off the battery and the batter...

Page 70: ... within the C rating of the battery Too high will damage the battery Check the battery BMS is communicat ing with the inverter This is the heart of the system this controller everything Ensure you are fa miliar with this if you fully understand the controller you will fully appreciate the capa bilities of this inverter See section Program Charge Discharge Times This is for paralleling systems Unde...

Page 71: ...r it is important that at least twice a year for dusty environments this may need to be carried out weekly all the cooling fans air ducts are cleaned and dust free Check if there are no fault codes and Lithium battery communication is correct Weekly cleaning statement Suggest micromesh filters as an available option micro ants here are a real problem APPENDIX A No RS485 Pin 1 485_B 2 485_A 3 GND_4...

Page 72: ...Meter 485 Pin 1 Meter 485_B 2 Meter 485_A 3 GND_COM 4 Meter 485_B 5 Meter 485_A 6 GND_COM 7 8 Definition of RJ45 Port Pin for RS485 No RS485 Pin 1 Modbus 485_B 2 Modbus 485_A 3 GND_485 4 5 6 GND_485 7 Modbus 485_A 8 Modbus 485_B RS232 No WIFI RS232 1 2 TX 3 RX 4 5 D GND 6 7 8 9 12Vdc ...

Page 73: ...official APPENDIX B 1 Split Core Current Transformer CT dimension mm 2 Secondary output cable length is 4m For more information training videos software upgrades help line forum please refer to http www sunsynk com Tech Support Do not forget to register first on the website ...

Page 74: ...ng 171 Wai Yip Street Kwun Tong Kowloon Hong Kong Tel HK 852 2884 4318 Fax 852 2884 4816 Tel UK 44 151 528 9945 Tel SA 27 1108 39837 sales globaltech china com Audio Training manuals on Apple Pod Cast and Spotify Full training support manuals and videos on www sunsynk com ...