Sunsystem Burnit Pell 35 ECO, Installation And Operation Manual

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL PELLET BURNER Pell ECO series EN model serial number Version p0 2 ...

Page 2: ...TORAGE OF THE BURNER 10 7 INSTALLATION OF THE BURNER 11 7 1 Connecting the burner to pellet auger and fuel hopper 11 7 2 Connecting the burner to the mains power supply 11 7 3 Trouble shooting 14 8 OPERATION OF BURNER 15 8 1 Ignition 15 8 2 Combustion 15 8 3 Automatic cleaning system 15 8 4 Requirements for an authorized installer service 15 8 5 Important recommendation for long lasting and correc...

Page 3: ...per operation of the product 1 2 1 Instructions to boiler installer During installation and operation the country specific requirements and regulations must be observed local construction regulations on installation air supply and exhaust gas extraction as well as chimney connection regulations and norms concerning the fitting of the heating installation with safety devices i Use only original BUR...

Page 4: ...burner shut the burner down and clean it Unattended children must not be allowed access to premises with running pellet burner inside It is mandatory to assure a backup power generator of corresponding rated power see 11 3 Safety rules for user operation Operate the pellet burner on recommended fuel only and to that end you must regularly inspect the boiler room Do not use flammable liquids for ig...

Page 5: ...rictly prohibited to open boiler doors with the burner running 1 2 3 Minimum clearances for installation and combustibility of construction materials The applicable minimum clearances in your country may differ from the ones specified below Please consult your installer The minimum distance from the burner heating boiler or exhaust gas pipe to objects or walls must be at least 200 mm Diagram 1 Rec...

Page 6: ...imal burning of the fuel 2 1 Design The burner is made of high quality stainless steel able to withstand temperatures of up to 1150 С The burner must be installed on a heating boiler The burner consists of two parts combustion chamber and air jacket Longitudinally under the housing there are air jacket fuel ignition heater fan and control unit On the upper part of the burner there is a feeder chut...

Page 7: ...el of the burner 10 А Power interruption In case of power interruption all parameter settings are stored in the memory of the controller Upon the subsequent restart of the burner the controller resumes the execution of the program from the point when the power interruption occurred 3 FUEL All pellets are biomass manufactured from common low growing plants and trees The most common household type p...

Page 8: ...the storage conditions Table 2 European Certification of Wood Pellets for Heating Purposes Parameters Units ENplus A1 ENplus A2 EN B Diameter mm 6 1 8 1 6 1 8 1 6 1 8 1 Lenght mm 15 L 40 1 15 L 40 1 15 L 40 1 Bulk dentsity kg m2 600 600 600 Calorific heating value MJ kg 16 5 19 16 3 19 16 0 19 Humidity moisture Ма 10 10 10 Dust Ма 1 3 1 3 1 3 Mechanical durability Ма 97 5 4 97 5 4 96 5 4 Ash Ма 2 ...

Page 9: ... accordance with Directive 2006 42 SE Product must be in original packaging following the instructions on the label to be protected from adverse weather conditions snow rain and dust from the shocks and other activities likely to cause damage In case of malfunction of the fan or the motor drive noise friction or failure of high tech elements such as broken LCD screen contact your nearest authorize...

Page 10: ...UNTING OF THE BURNER Recommended boiler chamber sizes for mounting of Pell ECO pellet burner Diagram 4 Mounting of Pell ECO pellet burner to boiler combustion chamber Mounting installation and setup ofburnershouldbecarried outby authorized technician Installer shall advise the user of the installation minimum clearances to combustible materials and liquids Table 3 Pell 35 ECO Pell 55 ECO А 350 350...

Page 11: ... be damaged if struck by a lightning Make sure it is unplugged during the storms Diagram 6 Wiring diagram of connection of internal devices sensors to the burner STB NC contact KSD 30180DEG0 Photosensor FAN Heater blue brown brown brown Sensor Buffer bottom Sensor Buffer top Sensor DHW Temperature sensor in the water jacket of the boiler NPBC V3M 2 OD Inputs Group 1 RT Room thermostat PS Photo sen...

Page 12: ...CH Pump 220 V DHW Pump 220 V N L Sensor Buffer bottom Sensor DHW Sensor Buffer top Room Therm Boiler Sensor N L N L N L N L N L blue brown brown blue brown blue brown blue brown blue brown blue brown blue OD The burner must be connected to a 220V 50Hz mains using power plug 3 meters long bound to the burner Create tight connection with the electrical mains which complies with the local regulations...

Page 13: ... with higher ash content 4 1 Use only fuel which meets the requirements specified in the manual 4 2 Low performance of the automatic cleaning function 4 2 Increase turn on frequency of the automatic cleaning function 4 3 Improper setting of fuel air mixture 4 3 Adjust using gas analyzer 5 Smoke in the pellet hopper 5 1 Poor chimney draught or high internal resistance of the boiler combustion chamb...

Page 14: ...y the command block The cleaning cycles can be additionally adjusted as well as their repeat rate depending on the load of the burner 8 4 Installer prescriptions regarding burner servicing and maintenance Before the heating season it is mandatory to check up and clean the burner and its components It is mandatory to clean up the combustion chamber of burner and movable grate In case of combustion ...

Page 15: ...ner Replacement of all gaskets see Diagram 10 in 11 2 Installer Diagram 8 Dismantling of the combustion chamber housing 9 CONTROL UNIT 9 1 Controller view Explanation of buttons and indicators LCD screen The controller screen displays the information for the operation of the facility Explanation of buttons Button F function button Apply for exit of the current menu taking back to main screen burne...

Page 16: ...utput Flame 2 symbol means Medium output mode of burner In this mode the burner operates at partial output Flame 1 symbol means Low output mode of burner In this mode the burner operates at minimum output This symbol means Suspend mode of burner The notice Hi appearance on the screen where the boiler temperature is displayed means that the measured Boiler body temperature is above 120 C Flashing a...

Page 17: ...er part of buffer tank in the event that mode is selected Buffer When restarting the controller alarm is deactivated Symbol T indicates that room termostat has been activated In CH only mode when there is a signal from room termostat the burner burns 5 min at max power followed by transer to power level 2 After 5 min the burner transfers to power level 1 and after 5 min transfers in Suspend mode W...

Page 18: ...ill engage It will stop when water inside the DHW storage tank reaches the preset temperature Example On Set Temp 75 C and Hysteresis 05 C when water inside the boiler heats up to 70 C the pump will start When water temperature inside the DHW storage tank reaches 75 C the pump will stop It will restart once the water temperature inside the DHW tank drops by 5 C In this way the water temperature in...

Page 19: ...ater pump are active CH only In this mode of operation the only active pump is the CH circulation pump for the heating installation CH pump In this mode the boiler can be managed via a room thermostat or be temperature controlled by the temperature inside the connected buffer tank to it depending on the connection scheme see item 10 3 4 menu CH Mode Summer Mode Summer mode Boiler works for heating...

Page 20: ...upply 11 TECHNICAL FEATURES OF PELLET BURNER Pell ECO 11 1 Elemets of pellet burner Pell ECO 10 9 Diagram 9 Elemets of pellet burner Pell ECO 1 Pellet burner Pell ECO 6 Feeder chute 2 Control unit 7 Burner corps 3 Automatic pellet auger 8 Combustion chamber corps 4 Auger motor 9 Combustion chamber 5 Auger flexible pipe connection 10 Movable grate ...

Page 21: ...009740 х 2 89081300000027 х 13 89081200099319 х 2 82801300000046 х 14 89081200009992 х 3 89081300000028 х 14 89081200099317 х 3 89081300000079 х 15 89081200009796 х 4 89080000000030 х х 15 89081200099309 х 5 89081300000029 х х 16 89081200009993 х 6 89081300000045 х 16 89081200099315 х 6 89081300000080 х 17 32390031000011 х х 7 32640000000003 х 18 52000000000026 х х 7 32640032000017 х 19 5200000000...

Page 22: ...al recommended size of boiler combustion chamber Height Width Depth mm 350 450 450 350 450 550 Overall dimensions Height H Width L Depth D H mm L mm B mm 520 591 240 520 723 274 Burner body Length Height A mm C mm 358 245 408 245 Combustion chamber housing Diameter Length D mm E mm 170 233 170 320 Feeder chute Diameter Length G mm I mm Ø 60 250 Ø 60 250 Pellet auger model Diameter Length Weight G ...

Page 23: ...ectronic equipment waste disposal thereof is required separately from the normal flow of solid household waste Obsolete equipment shall be collected separately from other recyclable waste containing materials with adverse effect on health and environment Expired appliances must be collected separately from other recyclable waste containing substances hazardous to health and environment Both metal ...

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