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INSTALLATION and OPERATION MANUAL

INSTALLATION and OPERATION MANUAL

INSTALLATION and OPERATION MANUAL

INSTALLATION and OPERATION MANUAL

which is the time between two fuel sup

-

ply periods, are set. In order for the fire 

to burn properly, an appropriate amount 

of  air  must  be  supplied.  Therefore,  the 

speeds of the main fan (row 

Fan

) and the 

chimney (row 

Chimney vent

) must also 

be set.

D1>Power P1

Power

Chimney fan

Fan

Fuel supply

Serving (sec)

Cycle (sec)

Power field

 - Calculated power based on 

calorific value 5kWh / kg.

This parameter is not corrected!

We  recommend  that  you  set  the  P3 

power  to  the  maximum  power  you  will 

want to receive from the burner. Power 

P2  should  be  50%  of  P3  and  P1  should 

be  20%  of  P3.  With  such  a  setting,  the 

controller will be able to smoothly mod

-

ulate the burner  power in  the  range of 

20 to 100%, changing the power if nec

-

essary for each new cycle. For example, 

if  you  need  75%  power,  the  controller 

will switch from power P3 to P2 and then 

back to P3 at regular intervals. Thus, the 

average power can be reduced to the fol

-

lowing (100 + 50) / 2 = 75. The switch

-

ing  time  will  depend  on  the  inertia  of 

the whole system and the set tempera

-

ture  differences  in  the  menu 

"Service 

settings"  ->  "Power  modulation"

.  The 

smallest  interval  for  switching  between 

two  powers  can  be  one  cycle,  which  is 

about  20-30  seconds.  For  such  a  short 

switching period, the temperature of the 

heating  system  will  not  change  signifi

-

cantly to feel the pulsation of power. By 

adding 

"Maintenance"

 power, which will 

be less than P1, the burner gets an even 

wider range of modulation.

It  is  important  when  adjusting 

the 

maintenance 

power 

parameters,  not  to  allow  such 

an increase in the cycle between 

two  pellet  feeds  that  the 

available  pellets  in  the  upper 

chamber burn and do not leave 

enough  heat  to  ignite  the  next 

pellets!

Intermediate Cleaning - 

This menu sets 

an additional feature that the NPBC-V3C 

controller  allows,  called  "Intermediate 

Cleaning".  The  idea  is  that  while  the 

burner  is  operating  normally,  only  in

-

crease the speed of the fans, which will 

temporarily raise the temperature of the 

fire and this will lead to a more complete 

combustion of slag and ash. A mechani

-

cal  cleaning  mechanism  connected  to 

the FC outlet can also be used, which can 

be  activated  periodically  while  the  fire 

is burning to scrape off the stuck slag or 

ash.

T

o  do  this,  you  need  to  check  the 

"Exit  FC" 

line  and  perhaps  remove  the 

"Change vent"

 line.

Summary of Contents for Burnit Pell Series

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER SERVICE SHOP PELLET BURNER Pell series Version i0 4 6 EN...

Page 2: ...INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL...

Page 3: ...INSTRUCTIONS 4 2 PRODUCT DESCRIPTION 7 3 FUEL 8 4 TRANSPORTATION OF THE PELLET BURNER 10 5 DELIVERY OF THE PELLET BURNER 10 6 STORAGE OF THE PELLET BURNER 11 7 INSTALLATION OF THE BURNER 11 8 BURNER...

Page 4: ...ure proper operation of the product 1 2 1 Instructions to boiler installer During installation and operation the country specific requirements and regulations must be observed local construction regul...

Page 5: ...n and clean it Unattended children must not be allowed access to premises with running pellet burner inside It is mandatory to assure a backup power generator of corresponding rated power see 12 3 Saf...

Page 6: ...se caution when touching the observation port for monitoring the burning process It may be hot 1 2 3 Minimum clearances for installation and combustibility of construction materials The applicable min...

Page 7: ...rning of the fuel 2 1 Design The burner is made of high quality stainless steel able to withstand temperatures of up to 1150 The burner must be installed on a heating boiler The burner consists of two...

Page 8: ...system of the burner short circuit high current etc the overload is borne by the electrical fuse fitted on the main control panel of the burner 10 Power interruption In case of power interruption all...

Page 9: ...Purposes Parameters Units ENplus A1 ENplus A2 EN B Diameter mm 6 1 8 1 6 1 8 1 6 1 8 1 Lenght mm 15 L 40 1 15 L 40 1 15 L 40 1 Bulk dentsity kg m2 600 600 600 Calorific heating value MJ kg 16 5 19 16...

Page 10: ...r your Pell burner 4 TRANSPORTATION OF THE PELLET BURNER When loading transporting and unloading of the device appropriate safety equipment must be used in accordance with Directive 2006 42 SE Product...

Page 11: ...es shall not have direct contact with the ground placed on pallets maximum two tiers and in their original packaging The storage period is not more than 2 years from date of manufacture It is recommen...

Page 12: ...iagram 5 Mounting the pellet burner Pell to WBS boiler 1 WBS boiler 4 Auger 2 Pellet burner Pell 5 Fuel hopper 3 Auger flexible pipe 7 2 Connecting the pellet burner to the mains power supply Such con...

Page 13: ...onnected to this input without additional voltage FSG Flue gas fan The pin is not output for binding PS Photosensor SF Fuel auger RB Temperature sensor at the top of the buffer SB Internal auger B The...

Page 14: ...er Pump for heating Pump for Hot water Heater Cleaning fan Room thermostat Photosensor NTC sensor upper part on the buffer NTC sensor for boiler NTC sensor for boiler 100 bottom part on the buffer Sen...

Page 15: ...n the manual 3 2 Low performance of the automatic cleaning system 3 2 Increase turn on frequency of the automatic cleaning system 3 3 Improper setting of fuel air mixture 3 3 Adjust using gas analyzer...

Page 16: ...l residues ash noncombustible inclusions etc built up into the combustion chamber of the boiler These automatic cleaning cycles last several seconds and can be additionally adjusted as well as their r...

Page 17: ...craper brush User Monthly Dismantling of combustion chamber housing A Cleaning of combustion chamber by scraper brush and vacuum cleaner Replacement of gasket if faulty see Diagram 8 User Installer Ye...

Page 18: ...s and indicators The NPBC V4C 1 controller is controlled via its Control Module using 6 buttons The functions of each button are shown below Menu On O Micro USB Navigation buttons Screen Display The N...

Page 19: ...of the display indication After turning on the power the controller displays its main screen which has the following view In most cases when there are error messages displayed in red on the bottom li...

Page 20: ...ode and timer mode When in timer mode the burner operates only at user specified intervals of the day and days of the week During operation it goes through several phases cleaning ignition fire stabil...

Page 21: ...next step is combustion control The controller supports settings for 4 different powers Three of these The burner then goes into the ignition phase The burner ignition procedure begins with loading t...

Page 22: ...ner will go out If during the Maintenance operating phase the temperature difference reaches that required for some of the operating capacities and if there is still embers in the burner it will ignit...

Page 23: ...lower row There is a choice between three operating modes Off On and Timers The next time you press the On Off button switches to the highlighted mode If no button is pressed for more than 5 seconds o...

Page 24: ...Change the set temperature for heating the water in the boiler By pressing the buttons when the controller is in the Main screen you switch to the screen for correction of the set temperature The temp...

Page 25: ...ll have information for what period the next Total cost of pellets has been accumulated Keep in mind that the consumption of pellets for the current day is not reset because it starts to be reported f...

Page 26: ...Fi connections screen 9 4 8 Diagnosis By pressing the button when the controller is in the Information screen you go to the Diagnostics screen which is a list of information about each registered prob...

Page 27: ...ally Interrupted flue gas thermosensor Pt100 11 Short in Pt100 automatically Short in flue gas thermosensor Pt100 12 High temp Smoke button Temperature of flue gas is very high 13 Dangerous temp Smoke...

Page 28: ...or released The parameter fields are some of the following types numeric parameters selection fields with possible values activated not activated selected unselected or a list of text values Pa ramete...

Page 29: ...g mode of the pumps of the external heating sys tems as well as their on and off tempera tures The pumps are as follows a pump for the heating system connected to the PH outlet and a domestic hot wate...

Page 30: ...es a level above 100 for more than 20 seconds The fire will be considered extinguished if the photosensor measures a level be low 40 for more than 60 seconds Power modulation The temperature differenc...

Page 31: ...f the three stages of ignition as well as the speed of the main fan during each stage If the photosensor detects an ignited fire the ignition procedure is stopped immediately and switched to ignition...

Page 32: ...set tempera ture differences in the menu Service settings Power modulation The smallest interval for switching between two powers can be one cycle which is about 20 30 seconds For such a short switchi...

Page 33: ...the buffer vessel in the complete set of the burner must be installed in the buffer Activa tion of the mode is done from the service menu Equipment Equipment Auger burner Heating Pump Buffer tank DHW...

Page 34: ...sec 10 240 20 20 20 20 20 20 Extinguishing level 0 150 40 40 40 40 40 40 sec 10 500 60 60 60 60 60 60 Modu lation power P3 0 2 30 8 8 8 8 8 8 P2 0 1 29 4 4 4 4 4 4 P1 0 0 28 0 0 0 0 0 0 Time minutes 0...

Page 35: ...20 20 20 Fan speed 0 100 20 20 20 20 22 32 Chimney Fan speed 0 100 50 50 50 50 50 50 Power 3 Portion sec 0 1 25 0 6 0 6 5 10 0 10 0 6 2 10 2 Cycle sec 4 120 20 20 20 20 20 20 Fan speed 0 100 32 32 29...

Page 36: ...ELL Diagram 8 Elements of pellet burner Pell 1 Pellet burner Pell 6 Feeder chute 2 Auger flexible pipe connection 7 Burner housing 3 Auger motor 8 Combustion chamber corps 4 Automatic pellet auger 9 C...

Page 37: ...mm 250 250 390 350 450 550 350 450 600 500 500 450 500 500 800 Required chimney draught Pa 25 27 30 32 40 Boiler mounting kit P P P P P Heat output adjustment P P P P P Combustion Efficiency Emitted h...

Page 38: ...al and electronic equipment waste disposal thereof is required separately from the normal flow of solid household waste Obsolete equipment shall be collected separately from other recyclable waste con...

Page 39: ...39 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL...

Page 40: ...tel 359 700 17 343 www burnit bg...

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