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INSTALLATION and OPERATION MANUAL

INSTALLATION and OPERATION MANUAL

INSTALLATION and OPERATION MANUAL

INSTALLATION and OPERATION MANUAL

 Do  not  install  the  burner  in  sleeping 

premises.

• Do not connect the burner to any other 

air-intake systems .

• The burner must be connected to the 

boiler as a heating device

• Improper installation may cause fire or 

injury. Contact your local construction 

supervisory  body  in  case  you  need 

prior  approval  for  installation  of  this 

product.

• Mandatory is the installation of smoke 

detectors  in  the  room  where  the 

burner is installed.

• Pellet  burner  is  NOT  designed  for 

installation  in  motorhomes,  caravans 

etc.

1.2.2. Instructions to installation user

$

DANGER  of  intoxication  or 

explosion

Toxic  gases  may  be  discharged 

when  burning  waste,  plastics, 

liquids.

- Use only the fuels indicated in 

this manual.

- In case of danger of explosion, 

ignition or discharge of exhaust 

gases  in  the  room,  stop  the 

pellet burner from operation.

CAUTION!  Danger  of  injury 

/  damage  of  system  due  to 

incompetent operation.

The  pellet  burner  must  be 

serviced only by persons familiar 

with the operation manual.

As a user, you are only allowed 

to  start  the  pellet  burner  up, 

adjust  the  temperature  of  the 

burner,  shut  the  burner  down 

and clean it.

-

 Unattended  children  must  not 

be  allowed  access  to  premises 

with  running  pellet  burner 

inside..

It  is  mandatory  to  assure  a 

backup  power  generator  of 

corresponding  rated  power! 

(see 12.3)

Safety rules for user operation:

- Operate  the  pellet  burner  on 

recommended  fuel  only,  and  to  that 

end  you  must  regularly  inspect  the 

boiler room.

- Do  not  use  flammable  liquids  for 

ignition or increase of burner output.

- Collect  ash  in  lid-covered  fireproof 

containers.

- Clean  the  burner  surface  using  non-

flammable agents only.

- Do  not  place  flammable  objects  onto 

the burner housing and heating boiler 

cabinet  or  in  their  proximity.  (see 

diagram 1 for the minimum clearances)

- Do not store flammable materials in the 

boiler room.

- Boilers, 

chimneys 

and 

other 

connections  of  mounted  burner  must 

meet standards for fire and emergency 

safety of the country.

- It  is  mandatory  to  strictly  observe 

instructions  for  connecting  the  burner 

to  power  network  as  well  as  to  all 

peripherals.

- Structural  changes  to  burner  by  user 

can  cause  damage  to  equipment  or 

injury.

- Do  not  allow  contact  transmission  of 

electrical wire or touch any part of the 

boiler,  where  the  surface  temperature 

can exceed 70 °C.

- Dismount  the  burner  when  the  boiler 

are heating alternative (mainly) of fuel 

- wood, wood briquettes, coal or other 

fuel.

- This manual should be kept throughout 

the lifetime of the burner.

Summary of Contents for Burnit Pell Series

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER SERVICE SHOP PELLET BURNER Pell series Version i0 4 6 EN...

Page 2: ...INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL...

Page 3: ...INSTRUCTIONS 4 2 PRODUCT DESCRIPTION 7 3 FUEL 8 4 TRANSPORTATION OF THE PELLET BURNER 10 5 DELIVERY OF THE PELLET BURNER 10 6 STORAGE OF THE PELLET BURNER 11 7 INSTALLATION OF THE BURNER 11 8 BURNER...

Page 4: ...ure proper operation of the product 1 2 1 Instructions to boiler installer During installation and operation the country specific requirements and regulations must be observed local construction regul...

Page 5: ...n and clean it Unattended children must not be allowed access to premises with running pellet burner inside It is mandatory to assure a backup power generator of corresponding rated power see 12 3 Saf...

Page 6: ...se caution when touching the observation port for monitoring the burning process It may be hot 1 2 3 Minimum clearances for installation and combustibility of construction materials The applicable min...

Page 7: ...rning of the fuel 2 1 Design The burner is made of high quality stainless steel able to withstand temperatures of up to 1150 The burner must be installed on a heating boiler The burner consists of two...

Page 8: ...system of the burner short circuit high current etc the overload is borne by the electrical fuse fitted on the main control panel of the burner 10 Power interruption In case of power interruption all...

Page 9: ...Purposes Parameters Units ENplus A1 ENplus A2 EN B Diameter mm 6 1 8 1 6 1 8 1 6 1 8 1 Lenght mm 15 L 40 1 15 L 40 1 15 L 40 1 Bulk dentsity kg m2 600 600 600 Calorific heating value MJ kg 16 5 19 16...

Page 10: ...r your Pell burner 4 TRANSPORTATION OF THE PELLET BURNER When loading transporting and unloading of the device appropriate safety equipment must be used in accordance with Directive 2006 42 SE Product...

Page 11: ...es shall not have direct contact with the ground placed on pallets maximum two tiers and in their original packaging The storage period is not more than 2 years from date of manufacture It is recommen...

Page 12: ...iagram 5 Mounting the pellet burner Pell to WBS boiler 1 WBS boiler 4 Auger 2 Pellet burner Pell 5 Fuel hopper 3 Auger flexible pipe 7 2 Connecting the pellet burner to the mains power supply Such con...

Page 13: ...onnected to this input without additional voltage FSG Flue gas fan The pin is not output for binding PS Photosensor SF Fuel auger RB Temperature sensor at the top of the buffer SB Internal auger B The...

Page 14: ...er Pump for heating Pump for Hot water Heater Cleaning fan Room thermostat Photosensor NTC sensor upper part on the buffer NTC sensor for boiler NTC sensor for boiler 100 bottom part on the buffer Sen...

Page 15: ...n the manual 3 2 Low performance of the automatic cleaning system 3 2 Increase turn on frequency of the automatic cleaning system 3 3 Improper setting of fuel air mixture 3 3 Adjust using gas analyzer...

Page 16: ...l residues ash noncombustible inclusions etc built up into the combustion chamber of the boiler These automatic cleaning cycles last several seconds and can be additionally adjusted as well as their r...

Page 17: ...craper brush User Monthly Dismantling of combustion chamber housing A Cleaning of combustion chamber by scraper brush and vacuum cleaner Replacement of gasket if faulty see Diagram 8 User Installer Ye...

Page 18: ...s and indicators The NPBC V4C 1 controller is controlled via its Control Module using 6 buttons The functions of each button are shown below Menu On O Micro USB Navigation buttons Screen Display The N...

Page 19: ...of the display indication After turning on the power the controller displays its main screen which has the following view In most cases when there are error messages displayed in red on the bottom li...

Page 20: ...ode and timer mode When in timer mode the burner operates only at user specified intervals of the day and days of the week During operation it goes through several phases cleaning ignition fire stabil...

Page 21: ...next step is combustion control The controller supports settings for 4 different powers Three of these The burner then goes into the ignition phase The burner ignition procedure begins with loading t...

Page 22: ...ner will go out If during the Maintenance operating phase the temperature difference reaches that required for some of the operating capacities and if there is still embers in the burner it will ignit...

Page 23: ...lower row There is a choice between three operating modes Off On and Timers The next time you press the On Off button switches to the highlighted mode If no button is pressed for more than 5 seconds o...

Page 24: ...Change the set temperature for heating the water in the boiler By pressing the buttons when the controller is in the Main screen you switch to the screen for correction of the set temperature The temp...

Page 25: ...ll have information for what period the next Total cost of pellets has been accumulated Keep in mind that the consumption of pellets for the current day is not reset because it starts to be reported f...

Page 26: ...Fi connections screen 9 4 8 Diagnosis By pressing the button when the controller is in the Information screen you go to the Diagnostics screen which is a list of information about each registered prob...

Page 27: ...ally Interrupted flue gas thermosensor Pt100 11 Short in Pt100 automatically Short in flue gas thermosensor Pt100 12 High temp Smoke button Temperature of flue gas is very high 13 Dangerous temp Smoke...

Page 28: ...or released The parameter fields are some of the following types numeric parameters selection fields with possible values activated not activated selected unselected or a list of text values Pa ramete...

Page 29: ...g mode of the pumps of the external heating sys tems as well as their on and off tempera tures The pumps are as follows a pump for the heating system connected to the PH outlet and a domestic hot wate...

Page 30: ...es a level above 100 for more than 20 seconds The fire will be considered extinguished if the photosensor measures a level be low 40 for more than 60 seconds Power modulation The temperature differenc...

Page 31: ...f the three stages of ignition as well as the speed of the main fan during each stage If the photosensor detects an ignited fire the ignition procedure is stopped immediately and switched to ignition...

Page 32: ...set tempera ture differences in the menu Service settings Power modulation The smallest interval for switching between two powers can be one cycle which is about 20 30 seconds For such a short switchi...

Page 33: ...the buffer vessel in the complete set of the burner must be installed in the buffer Activa tion of the mode is done from the service menu Equipment Equipment Auger burner Heating Pump Buffer tank DHW...

Page 34: ...sec 10 240 20 20 20 20 20 20 Extinguishing level 0 150 40 40 40 40 40 40 sec 10 500 60 60 60 60 60 60 Modu lation power P3 0 2 30 8 8 8 8 8 8 P2 0 1 29 4 4 4 4 4 4 P1 0 0 28 0 0 0 0 0 0 Time minutes 0...

Page 35: ...20 20 20 Fan speed 0 100 20 20 20 20 22 32 Chimney Fan speed 0 100 50 50 50 50 50 50 Power 3 Portion sec 0 1 25 0 6 0 6 5 10 0 10 0 6 2 10 2 Cycle sec 4 120 20 20 20 20 20 20 Fan speed 0 100 32 32 29...

Page 36: ...ELL Diagram 8 Elements of pellet burner Pell 1 Pellet burner Pell 6 Feeder chute 2 Auger flexible pipe connection 7 Burner housing 3 Auger motor 8 Combustion chamber corps 4 Automatic pellet auger 9 C...

Page 37: ...mm 250 250 390 350 450 550 350 450 600 500 500 450 500 500 800 Required chimney draught Pa 25 27 30 32 40 Boiler mounting kit P P P P P Heat output adjustment P P P P P Combustion Efficiency Emitted h...

Page 38: ...al and electronic equipment waste disposal thereof is required separately from the normal flow of solid household waste Obsolete equipment shall be collected separately from other recyclable waste con...

Page 39: ...39 INSTALLATION and OPERATION MANUAL INSTALLATION and OPERATION MANUAL...

Page 40: ...tel 359 700 17 343 www burnit bg...

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