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SunTouch TapeMat Installation Manual

Phase 1: Designing the System

SunTouch TapeMat should be installed in all interior floor 

areas intending to be warmed. It cannot be used for exterior 

applications, snow melting, or in ceilings. In many applications 

it can be used to heat the room but an accurate heat-loss 

calculation must be made to determine if enough heat will be 

provided to match the heat loss.

STEP 1.1

   Make a sketch of the room and measure the overall room size. 

Measurement should be made from wall-to-wall and include 

size and location of cabinets, tub, toilets, etc. Determine 

the total square footage of floor area to be warmed by 

subtracting out the area associated with the built-ins. Keep in 

mind the following:

  •   Heat will not radiate beyond about 1-1/2" on either  

side of the heating wire, therefore consistent coverage  

is important.

  •   

Do

 install heating wire within about 1-1/2” to 2” from a 

counter or vanity in the kick-space to ensure warmth in  

this area.

  •   

Do not

 

install the heating wire underneath cabinets or 

fixtures having no floor clearance or inside a wall. Excessive 

heat will build up and cause damage.

  •   

Do not 

run the heating wire into small closets or other 

confined areas where excessive heat will build up.

  • 

 Do not

 install the heating wires closer than 6" from toilet 

rings to avoid possible melting of wax rings.

  • 

 Do not

 directly cross expansion joints.

  • 

 Do not 

place the heating wire any closer than 4" from other 

items such as forced air ducting or potable piping to avoid 

overheating them.

  •   TapeMat must be laid in a manner to prevent surface 

obstructions being placed directly over the mat location. 

Failure to do so will result in capturing heat and may allow 

potential damage from mounting brackets, bolts, or similar 

penetrations associated with pedestals, support columns, 

walls, or similar.

  •   Install the heating wires 4" to 6" away from the perimeter 

walls of the room. It may be placed closer, but is 

unnecessary since most people do not stand this close to 

the wall.  Make sure the heating wire will not be located 

underneath finish trim.

  •   The heating wire and factory splices must be completely 

embedded in the thin-set. Only the power lead may  

exit the thin-set and enter the wall. Pull power leads 

through UL Listed conduit to a UL Listed junction box or 

the control box.

STEP 1.2

Multiply the heated area square footage calculated in Step 1.1 

by 0.90 to allow 4" to 6" spacing around the edges of the floor 

area. Use this resulting square footage to select the appropriate 

mats from Table 2 on page 5.

Remember:

• 

 Do not 

exceed 15 amps at 120 VAC (1800 watts) or 

15 amps (3600 watts) at 240 VAC through a single SunStat or 

SunStat Relay.

•   Select either 120 VAC or 240 VAC depending on the power 

available. 

DO NOT

 mix voltages on the same SunStat if more 

than one mat is to be installed to cover an area.

•   Load no more than 12 amps on a 15-amp circuit breaker, or 

16 amps on a 20-amp circuit breaker.

•   If the area requires more than 15 amps to be controlled by 

one thermostat use SunStat Relays to take the additional amp 

load.

•   See the Wiring Diagrams in Appendix for further information.

If the exact size of product calculated is not found in the 

selection Table 2 on page 5, it may be necessary to adjust the 

warming area(s) or select the next smaller size. 

Remember, the 

heating wire must never be cut shorter to fit, and must be 

completely embedded in thin-set, thick-set, or self-leveling 

concrete. Failure to do so may result in damage to the 

product. Do not select a product larger than necessary.

Small bath design

Gross Room Area: 8 x 5 = 40 sf

Built-in Areas

 

Sink and Toilet: 2 x 5 = 10 sf

 

Bath Tub: 2.5x 5 = 12.5 sf

Total Heated Area: 40 - (10 + 12.5) = 17.5 sf

TapeMat Coverage: 17.5 x 0.90 = 15.75 sf

Chosen TapeMat Size: 15 sf.

Sink

Toilet

Bath Tub

8 ft

5 ft

2-1/2 ft

5 ft

2 ft

Summary of Contents for TapeMat D12

Page 1: ...ation Manual TapeMat Series D12 Please be aware local codes may require this product and or the thermostatic control to be installed or connected by an electrician Please leave this manual with the en...

Page 2: ...tails Minimum bend radius 1 inch Maximum exposure temperature Continuous and storage 194 F 90 C Minimum installation temperature 50 F 10 C Skill Level Installation must be performed by qualified perso...

Page 3: ...der cabinets or other built ins having no floor clearance or in small closets Excessive heat will build up in these confined spaces and the mat can be damaged by fasteners nails screws etc used to ins...

Page 4: ...pedestals support columns walls or similar Install the heating wires 4 to 6 away from the perimeter walls of the room It may be placed closer but is unnecessary since most people do not stand this cl...

Page 5: ...7024 7 0 24 29 160 2 x 80 24008024 8 0 22 27 3 ft Wide 30 3 x 10 24001036 1 5 144 176 40 3 x 13 4 24001336 2 0 97 118 50 3 x 16 8 24001636 2 5 78 95 60 3 x 20 24002036 3 0 60 74 90 3 x 30 24003036 4 5...

Page 6: ...R FLOOR HEATING APPLICATIONS Do not remove this nameplate label The electrical inspector will need to see this STEP 2 3 Use a digital multi meter set to the 200 or 2000 2k range to measure the resista...

Page 7: ...temperature sensed Table 3 provides approximate resistance to temperature values for reference The LoudMouth monitor sold separately will constantly monitor theheatingwireduringtheentireinstallationp...

Page 8: ...ch have lighting motors exhaust fans or hot tub pumps due to possible interference STEP 3 2 Install Electrical Boxes SunStat Thermostat Install an extra deep electrical box for the SunStat thermostat...

Page 9: ...power leads to avoid possible interference Open a separate knock out in the bottom of the thermostat box Feed the sensor and conduit if used through the knock out down through the cut out in the botto...

Page 10: ...ke sure the power lead factory splice is to be completely flat and in the floor mortar not in the wall STEP 4 4 Test Fit the Mat Roll out the mat flipping it as needed to cover the intended area This...

Page 11: ...age can result DO NOT use nails duct tape other types of tape or other unapproved fasteners to hold the heating wire or mesh in place Damage can result STEP 4 6 Use a digital multi meter to measure th...

Page 12: ...r Tape Conduit Power Lead Factory Splice in thin set not in conduit STEP 4 10 Shower Application Note Acceptance of this application must be verified by the local inspector or authority having jurisdi...

Page 13: ...when installing a radiant product Do not use solvent based adhesives or pre mix mortars because they are not as heat resistant Select the proper size trowel for the installation of tile or stone We re...

Page 14: ...strengthen the floor Tapemat can be installed in either the mor tar bed dry set or in the mortar bond coat directly below the tile or stone TapeMat is generally installed above the self leveling morta...

Page 15: ...tion until the tile or flooring installer verifies all cement materials are fully cured typically two to four weeks See mortar manufacturer s instructions for recommended curing time NOTE Most laminat...

Page 16: ...16 SunTouch TapeMat Installation Manual Appendix 90 orFlipTurn Roll overTurn 180 orBack to BackTurn Fill inTechnique Typesofturns Step by steplayoutforatypicalbathroom 1 2 3 4 5 6 7 8...

Page 17: ...area The controlsshouldNEVERbeinstalledintheshower area orwhereanyoneintheshowercouldtouch thecontrols Installthecontrolsaminimumof4 awayfromtheshowerarea Neverinstallthemat inshowerwalls or anyotherw...

Page 18: ...ink Smallbathlayout2 One3 x8 4 mat Doorway Doorway BathTub Vanity Smallbathlayout1 One3 x5 mat Frontentrywaylayout Two3 x10 mats one3 x5 mat Control Installmatsrightuptothe faceofthevanity Theheat tra...

Page 19: ...electrician in accordance with local building and electri cal codes and the National Electrical Code NEC espe cially Article 424 of the NEC ANSI NFPA70 and Section 62 of CEC Part 1 CAUTION Make sure 1...

Page 20: ...rol and Relays Use size 18 to 24 gauge 2 conductor wire up to 100 feet 30 m in length to connect SunStat to SunStat Relay Typical Wiring for SunStat with SunStat Relay s 20 amp circuit for each SunSta...

Page 21: ...all codes for wiring If in doubt consult an electrician Illustration showing how to connect three mats at the thermostatic control electrical box Illustrationshowinghowtoconnectmultiple matsfrommultip...

Page 22: ...ufacturer If mat is not damaged replace the GFCI control Also see GFCI conflicts below Incorrect voltage supplied or mismatched electrical components used Measure line voltage then measure load voltag...

Page 23: ...THER DISCLAIMS ANY RESPONSIBILITY FOR SPECIAL INDIRECT SECONDARY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM OWNERSHIP OR USE OF THIS PRODUCT INCLUDING INCONVENIENCE OR LOSS OF USE THERE ARE NO W...

Page 24: ...eld MO 65803 Ph 888 432 8932 Fax 417 831 4067 Web suntouch com SunTouch aWattsRadiantproduct WattsRadiant aWattsWaterTechnologiesCompany Affiliations The SunTouch manufacturing facility s Quality Syst...

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