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8

SunTouch TapeMat Installation Manual

 Table 5 - Circuit Breakers and Supply Wire

Mat(s)

Supply Wire

Breaker

VAC

total amps

(AWG)*

qty type**

rating

120

up to 12 amps

14

1

SP

15 or 20 A

120

up to 15 amps

12

1

SP

20 A

240

up to 12 amps

14

1

DP

15 or 20 A

240

up to 15 amps

12

1

DP

20 A

*  Recommended only. Follow local codes for wire gauge size.
** SP= single-pole, DP=double-pole

!

 CAUTION

Donotperformanyelectricalworkunlessqualifiedtodo

so.Workshouldbedonewithgreatcareandwithpower

turnedofftothecircuitbeingworkedon.Followalllocal

buildingandelectricalcodes.

Phase 3:  Electrical Rough-in

STEP 3.1:  

Circuit Breaker (Overcurrent Protection)

SunTouch TapeMat(s) must be protected against overload  

by a circuit breaker. GFCI type (ground fault circuit interrupter) 

or AFCI type (arc-fault circuit interrupter) breakers may be 

used if desired, but are not necessary.

The rating of the breaker (see Table 5) is determined by  

the amp draw of the heating mats (see Table 2 or the 

Nameplate Label). If multiple mats are to be controlled by one 

SunStat, total their amp draws. If this total exceeds 15 amps, 

an additional breaker will be required. The total amps on each 

breaker can not exceed 15 amps. Do not use breakers rated 

over 20 amps.

It may be possible to tap into an existing breaker as long as 

there is adequate capacity for the mat(s) and any additional 

appliance, such as a hair dryer or vacuum cleaner. Avoid  

circuits which have lighting, motors, exhaust fans, or hot tub 

pumps due to possible interference.

STEP 3.2:   

Install Electrical Boxes

SunStat Thermostat:  

   

Install an extra-deep electrical box for the SunStat 

thermostat. Follow the instructions included with the 

SunStat for complete information on location and wiring.

SunStat Relay:  

   

Install an extra-deep electrical box for any SunStat Relay(s). 

The SunStat Relay is used when more than 15 amps must  

be controlled by one SunStat thermostat. Follow the  

instructions included with the SunStat Relay for complete 

information on location and wiring.

Junction Boxes:  

   

If a mat is to be located so its Power lead is not long enough 

to reach the SunStat or SunStat Relay directly, a junction 

box must be installed. Do not attempt to make a 

connection to other wiring without a junction box. Use a 

standard junction box with a cover, mounting it below the 

subfloor, in the attic, in the wall, or in another location 

easily accessible after all coverings are complete.

For construction with an existing wall or where the wall is 

covered, cut the necessary openings to mount the electrical 

boxes listed above. Wait to install the boxes until all wiring is 

fed into these locations to make it easier to pull the wire.

Note:  The SunStat sensor wire can be extended up to a 

maximum of 50’. Follow the installation instructions 

that are included with the SunStat for details. 

Install an extra-deep single-gang box if 

connecting one or two cables to the control. 

Use a 4"-square deep box with a single-

gang mud ring cover if connecting three 

cables, because the extra room is needed 

for the wire, wire nuts, and control.

Summary of Contents for TapeMat D12

Page 1: ...ation Manual TapeMat Series D12 Please be aware local codes may require this product and or the thermostatic control to be installed or connected by an electrician Please leave this manual with the en...

Page 2: ...tails Minimum bend radius 1 inch Maximum exposure temperature Continuous and storage 194 F 90 C Minimum installation temperature 50 F 10 C Skill Level Installation must be performed by qualified perso...

Page 3: ...der cabinets or other built ins having no floor clearance or in small closets Excessive heat will build up in these confined spaces and the mat can be damaged by fasteners nails screws etc used to ins...

Page 4: ...pedestals support columns walls or similar Install the heating wires 4 to 6 away from the perimeter walls of the room It may be placed closer but is unnecessary since most people do not stand this cl...

Page 5: ...7024 7 0 24 29 160 2 x 80 24008024 8 0 22 27 3 ft Wide 30 3 x 10 24001036 1 5 144 176 40 3 x 13 4 24001336 2 0 97 118 50 3 x 16 8 24001636 2 5 78 95 60 3 x 20 24002036 3 0 60 74 90 3 x 30 24003036 4 5...

Page 6: ...R FLOOR HEATING APPLICATIONS Do not remove this nameplate label The electrical inspector will need to see this STEP 2 3 Use a digital multi meter set to the 200 or 2000 2k range to measure the resista...

Page 7: ...temperature sensed Table 3 provides approximate resistance to temperature values for reference The LoudMouth monitor sold separately will constantly monitor theheatingwireduringtheentireinstallationp...

Page 8: ...ch have lighting motors exhaust fans or hot tub pumps due to possible interference STEP 3 2 Install Electrical Boxes SunStat Thermostat Install an extra deep electrical box for the SunStat thermostat...

Page 9: ...power leads to avoid possible interference Open a separate knock out in the bottom of the thermostat box Feed the sensor and conduit if used through the knock out down through the cut out in the botto...

Page 10: ...ke sure the power lead factory splice is to be completely flat and in the floor mortar not in the wall STEP 4 4 Test Fit the Mat Roll out the mat flipping it as needed to cover the intended area This...

Page 11: ...age can result DO NOT use nails duct tape other types of tape or other unapproved fasteners to hold the heating wire or mesh in place Damage can result STEP 4 6 Use a digital multi meter to measure th...

Page 12: ...r Tape Conduit Power Lead Factory Splice in thin set not in conduit STEP 4 10 Shower Application Note Acceptance of this application must be verified by the local inspector or authority having jurisdi...

Page 13: ...when installing a radiant product Do not use solvent based adhesives or pre mix mortars because they are not as heat resistant Select the proper size trowel for the installation of tile or stone We re...

Page 14: ...strengthen the floor Tapemat can be installed in either the mor tar bed dry set or in the mortar bond coat directly below the tile or stone TapeMat is generally installed above the self leveling morta...

Page 15: ...tion until the tile or flooring installer verifies all cement materials are fully cured typically two to four weeks See mortar manufacturer s instructions for recommended curing time NOTE Most laminat...

Page 16: ...16 SunTouch TapeMat Installation Manual Appendix 90 orFlipTurn Roll overTurn 180 orBack to BackTurn Fill inTechnique Typesofturns Step by steplayoutforatypicalbathroom 1 2 3 4 5 6 7 8...

Page 17: ...area The controlsshouldNEVERbeinstalledintheshower area orwhereanyoneintheshowercouldtouch thecontrols Installthecontrolsaminimumof4 awayfromtheshowerarea Neverinstallthemat inshowerwalls or anyotherw...

Page 18: ...ink Smallbathlayout2 One3 x8 4 mat Doorway Doorway BathTub Vanity Smallbathlayout1 One3 x5 mat Frontentrywaylayout Two3 x10 mats one3 x5 mat Control Installmatsrightuptothe faceofthevanity Theheat tra...

Page 19: ...electrician in accordance with local building and electri cal codes and the National Electrical Code NEC espe cially Article 424 of the NEC ANSI NFPA70 and Section 62 of CEC Part 1 CAUTION Make sure 1...

Page 20: ...rol and Relays Use size 18 to 24 gauge 2 conductor wire up to 100 feet 30 m in length to connect SunStat to SunStat Relay Typical Wiring for SunStat with SunStat Relay s 20 amp circuit for each SunSta...

Page 21: ...all codes for wiring If in doubt consult an electrician Illustration showing how to connect three mats at the thermostatic control electrical box Illustrationshowinghowtoconnectmultiple matsfrommultip...

Page 22: ...ufacturer If mat is not damaged replace the GFCI control Also see GFCI conflicts below Incorrect voltage supplied or mismatched electrical components used Measure line voltage then measure load voltag...

Page 23: ...THER DISCLAIMS ANY RESPONSIBILITY FOR SPECIAL INDIRECT SECONDARY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM OWNERSHIP OR USE OF THIS PRODUCT INCLUDING INCONVENIENCE OR LOSS OF USE THERE ARE NO W...

Page 24: ...eld MO 65803 Ph 888 432 8932 Fax 417 831 4067 Web suntouch com SunTouch aWattsRadiantproduct WattsRadiant aWattsWaterTechnologiesCompany Affiliations The SunTouch manufacturing facility s Quality Syst...

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