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17 

Removing the evacuated glass tubes from the Collector frame

Note the groove on the
front face which is 
located into the frame

Push the rear of the evacuated glass
tube retainer upwards

Gently pull the retainer
off the evacuated glass tube

Place the evacuated glass tube retainer to one side
and gently pull the evacuated glass tube out of the 
Manifold and over the copper U-Tube.

The evacuated glass tube will slide out of the manifold with the rubber 
grommet, When sliding the evacuated glass tube from the manifold
and over the copper U-tube, ensure it is kept in-line with the aluminium 
U-Tube copper pipe retainers, so nothing is damaged.  

Copyright © 2009 Suntrap Pty Ltd All rights reserved ABN 87 117 052 856 

12. Instructions for assembling and fitting the Solar Collectors (cont)

The solar collector frames are mounted on a Roof Frame which must be assembled using the 4 x lengths of 
square section stainless steel, brackets and screws supplied. Tap in the 4 x plastic end caps into the cut-off ends 
of the frame square sections 

4 x ‘L’ shaped brackets attach each collector frame to the Roof Frame

With all the evacuated glass tubes 

removed

(see below) from the collector frames, take the collector frame(s) 

to the roof

The Roof Frame is then taken to the roof and placed in its final position.

The collector frame(s) must then be mounted to the frame using  collector mounting brackets and nuts and washers and 
screws. Note there are left-hand and right-hand brackets supplied.

The thinnest edge of each mounting bracket (from slot to edge) must be positioned to the outside of the frame

Finally (see the next pages) , the stainless steel straps must be positioned along the frame (two at the top and two at 

the bottom to line up with the roof rafters under the roof tiles on which to screw the frame (assuming a tiled roof)
on each stainless steel strap, screw one screw into the frame and the other 2 x screws into a roof rafter. Repeat  
for each stainless steel strap

Take the evacuated glass tubes to the roof and insert all evacuated glass tubes into the solar collector frames

Thin

edge

Summary of Contents for ST-160-16

Page 1: ...c Boost Models ST 160 16 ST 250 32 ST 315 32 ST 250 48 ST 315 48 December 2010 issue 10 4 Suntrap Pty Ltd PO Box 3164 Dural NSW 2158 Tel 02 9651 2866 Gas Boost Models ST 160NG21 16 ST 160LPG21 16 ST 2...

Page 2: ...s 6 The Suntrap Solar Control Kit 7 Connections to the Suntrap Solar Collectors 8 Connections to the top of the Solar Hot Water Tank 9 Connections to the middle and bottom of the Solar Hot Water Tank...

Page 3: ...ated tube collectors Configuration Annual Energy Saving 10 Year Renewable Energy Certificate Allocation Zone 1 Zone 2 Zone 3 Zone 4 Zone 1 Zone 2 Zone 3 Zone 4 ST 160NG21 16 ST 160LPG21 16 ST 250NG26...

Page 4: ...the pipe between the Solar preheat tank and Gas Booster must use Armaflex 32mm thickness insulation 2 About your Suntrap Solar Hot Water System Congratulations for choosing a Suntrap Solar Hot Water...

Page 5: ...e tray so that in the event of a leak the property will not be damaged by water AS NZS 3500 4 Draining of the safe tray must also comply with AS NZS 3500 4 Caring for your system At the top of the Sol...

Page 6: ...tre solar hot water tank with 2 solar collectors and electric boost 1980mm h x 580mm dia ST 250 48 250 litre solar hot water tank with 3 solar collectors and electric boost 1620mm h x 580mm dia ST 315...

Page 7: ...x 3 4 CTI unions 1 x 82mm x 20mm diameter copper pipe FCS002 Coupling components used to connect 2 x Solar Collectors together For 3 x solar collectors ST 250 48 ST 315 48 ST 250NG26 48 ST 250LPG26 48...

Page 8: ...ples 1 x W62 straight brass fitting Part n PLV00A 1 x Pressure Limiting Valve 500 kpa assembly 1 x 15mm nipple 1 x W62 straight brass fitting Part n NRV00A 1 x Solar Return Inlet check valve 1 x 20mm...

Page 9: ...is item is packed behind the electrical heater accesspanel In the Everlast Electric boosted Solar Tanks END004 Plastic End Caps for Roof Frame SET348 3 x Solar Collectors EST315 Everlast stainless ste...

Page 10: ...SWR00A Solar Collector outlet assembly SWI00A Solar Collector inlet assembly including the Expansion Control Valve NRV00A Solar Return Inlet Non Return Valve with Purge Valve assembly Solar hot water...

Page 11: ...tacle Shut off ball valve S T C Use copper Tee G Cold Water in V Blanking Plug Solar Collector temp receptacle P Solar Hot water tank R Solar Hot Water tank Solar Pump Solar Control Unit Solar Collect...

Page 12: ...are the Tank sensor from Point H and the Collector sensor from Point K cables E 1 2 3 D The Suntrap Solar Control Kit Gas The Gas Boost Solar Control Kit contains the following items 1 The Solar Pump...

Page 13: ...ve and the M x CTI Conetite union to join to 15 mm pipe Point L Part n SCU20A and SOV00A Part n CWI20A H and BSR00A U Part n SWR00A L Part n SWI00A K U H L K 850kpa Pressure and Temperature Relief val...

Page 14: ...hrough the F to 15mm brass adapter use thread tape Screw the Expansion Control Valve onto the Tee using the 15 mm nipple supplied use thread tape The solar collectors are connected in series using bra...

Page 15: ...olar collector threaded connections Note This part is not supplied with a 1 x solar collector system M and N L 8 Connections to the top of the Solar Hot Water Tank This picture shows the connection to...

Page 16: ...lar flow is connected from Point P on the tank to the inlet to the solar pump Point D G U H P U 10 The completed Solar Hot Water Tank assembly The Tank and Solar control kit must be positioned close t...

Page 17: ...on on a hot day the Solar collectors and fittings will be too hot to touch Turn off mains water supply valve Make sure all connections are tightened Make sure all fittings are securely tightened Ensur...

Page 18: ...supplied Tap in the 4 x plastic end caps into the cut off ends of the frame square sections 4 x L shaped brackets attach each collector frame to the Roof Frame With all the evacuated glass tubes remov...

Page 19: ...l 32mm thickness insulation between the Solar Preheat Tank and the Gas Booster Position the Solar Hot Water tank on firm and level ground near an electrical supply Screw the Shut off valve to the outl...

Page 20: ...he sun 14 Priming and filling the system Fit the Solar hot water outlet connector to the Solar Tank using thread tape Point H Connect the DuoValve P N DUO00A and the water Pressure Limiting Valve P N...

Page 21: ...e piece SL I 1500 Collector tubes U 1500 16 MODEL Suntrap Evacuated U Tube Solar Collector Features Simple structure and stable operation Utilization all year round even in cold climates Can operate w...

Page 22: ...system or a component is replaced by Suntrap the balance of any original warranty will remain effective The replacement part does not carry any additional warranty 14 Suntrap s obligations under this...

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