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Copyright © 2009 Suntrap Pty Ltd All rights reserved ABN 87 117 052 856 

Part/n – EST160

1 x 160 litre Everlast stainless steel solar hot water tank with a single 3.6 KW heating element

or

Part/n – EST250

1 x 250 litre Everlast stainless steel solar hot water tank with a single 3.6 KW heating element

or

Part/n – EST315

1 x 315 litre Everlast stainless steel solar hot water tank with a single 3.6 KW heating element

or

Part/n – GST160

1 x 160 litre Everlast stainless steel solar hot water tank for Bosch 21e gas boost

or

Part/n – GST250

1 x 250 litre Everlast stainless steel solar hot water tank for Bosch 26e gas boost

or

Part/n – GST315

1 x 315 litre Everlast stainless steel solar hot water tank for Bosch 26e gas boost

Part/n – SCU20A

Solar Control Kit (assembly), comprising 1 x Solar Control unit, 1 x Solar pump, 
1 x ½”F x ½” CTI Conetite union, 4 x screws for attaching to wall 

Part/n – SWI00A

Solar water Inlet assembly to collectors, 1 x 850 kpa Expansion Control Valve, 1 x 15mm Tee 
fitting, 1 x ½”M x ½” CTI Conetight union, 1 x ¾” to 15mm reducer

Part/n – CWI20A

1 x Cold water inlet assembly (point H), comprising 1 x W63 bent brass fitting, 1 x 20mm-

15mm Reducer plus 1 x 15mm copper Tee

Part/n – SWR00A

1 x Solar Collector Outlet assembly (point k), comprising an Air vent, solar collector temperature 
receptacle, 1 x 15mm Kinko nut, 1 x 15mm olive, 2 x 15mm Tee fittings, 2 x 15mm nipples, 
1 x ½”M x ½” CTI Conetite union, 1 x 15mm-10mm bush, 1 x ¾” to 15mm reducer

Part/n – DUO00A

1 x DuoValve assembly comprising 1 x duo valve, 2 x 15mm nipples, 1 x W62 straight brass fitting 

Part/n – PLV00A

1 x Pressure Limiting Valve 500 kpa assembly, 1 x 15mm nipple, 1 x W62 straight brass fitting

Part/n – NRV00A

1 x Solar Return Inlet check valve, 1 x 20mm nipple, 1 x 20mm-15mm nipple, 1 x 15mm brass 
Tee, 1 x 15mm brass elbow, 1 x W62 straight brass fitting, 1 x 15mm nipple for W62, 1 x 15mm 
purge valve (point G)

Part/n – SOV00A

1 x Shut-off ball valve assembly comprising 1 x ball valve, 1 x ½”M x 1/2” CTI Conetite union

Part/n – END004

4 x plastic end caps for Roof Frame

Part/n – PTR850

1 x 850 kpa Pressure and Temperature Relief valve (point J)

Part/n – BSR00A

1 x ¾ “- ½” reducer, ½ “ nipple, ½” olive, ½ “ Kinko nut, copper sensor receptacle, 1 x Blanking Plug

Part/n – SHW00E

1 x Solar Tank hot water out connection, comprising  1 x 15mm F/F Brass Elbow, 1 x 20mm-
15mm Reducer (point F) - Electric Tank

Part/n – SHW00G

1 x Solar Tank hot water out and Gas Booster connection kit, comprising 1 x ¾” nipple and 1 x ¾” W62

1 x ¾”F to ½” Conetite CTI union, 2 x ¾” No 3, 1 x Water Valve, 1 x Gas Valve, 3 x Teflon washers   

Part/n – SEC002

1 x solar tank sensor cable,1 x solar collector sensor cable, 1 x test plug, cable ties 

Part/n – SRC00A

1 x Solar recycle outlet connector, comprising  1 x W63 bent brass fitting, 1 x 20mm-
15mm Reducer (point P) 

Part/n – TEMP01

1 x Solar Rated Tempering Valve

Part/n – PTFE01

1 x reel of PTFE tape (for 1 or 2 solar collectors) 

Part/n – PTFE02

2 x reels of PTFE tape (for 3 solar collectors)

Part/n – BGB21E

1 x Bosch Highflow Gas Boost Heater 21E - (model YE2170RAH - incorporates a Solar Transfer Valve)

Part/n – BGB26E

1 x Bosch Highflow Gas Boost Heater 26E - (model YE2670RAH - incorporates a Solar Transfer Valve)

BGB21E – Bosch Gas Boost Heater 21E

BGB26E – Bosch Gas Boost Heater 26E

For Gas Boost Heater Systems

Summary of Contents for ST-160-16

Page 1: ...c Boost Models ST 160 16 ST 250 32 ST 315 32 ST 250 48 ST 315 48 December 2010 issue 10 4 Suntrap Pty Ltd PO Box 3164 Dural NSW 2158 Tel 02 9651 2866 Gas Boost Models ST 160NG21 16 ST 160LPG21 16 ST 2...

Page 2: ...s 6 The Suntrap Solar Control Kit 7 Connections to the Suntrap Solar Collectors 8 Connections to the top of the Solar Hot Water Tank 9 Connections to the middle and bottom of the Solar Hot Water Tank...

Page 3: ...ated tube collectors Configuration Annual Energy Saving 10 Year Renewable Energy Certificate Allocation Zone 1 Zone 2 Zone 3 Zone 4 Zone 1 Zone 2 Zone 3 Zone 4 ST 160NG21 16 ST 160LPG21 16 ST 250NG26...

Page 4: ...the pipe between the Solar preheat tank and Gas Booster must use Armaflex 32mm thickness insulation 2 About your Suntrap Solar Hot Water System Congratulations for choosing a Suntrap Solar Hot Water...

Page 5: ...e tray so that in the event of a leak the property will not be damaged by water AS NZS 3500 4 Draining of the safe tray must also comply with AS NZS 3500 4 Caring for your system At the top of the Sol...

Page 6: ...tre solar hot water tank with 2 solar collectors and electric boost 1980mm h x 580mm dia ST 250 48 250 litre solar hot water tank with 3 solar collectors and electric boost 1620mm h x 580mm dia ST 315...

Page 7: ...x 3 4 CTI unions 1 x 82mm x 20mm diameter copper pipe FCS002 Coupling components used to connect 2 x Solar Collectors together For 3 x solar collectors ST 250 48 ST 315 48 ST 250NG26 48 ST 250LPG26 48...

Page 8: ...ples 1 x W62 straight brass fitting Part n PLV00A 1 x Pressure Limiting Valve 500 kpa assembly 1 x 15mm nipple 1 x W62 straight brass fitting Part n NRV00A 1 x Solar Return Inlet check valve 1 x 20mm...

Page 9: ...is item is packed behind the electrical heater accesspanel In the Everlast Electric boosted Solar Tanks END004 Plastic End Caps for Roof Frame SET348 3 x Solar Collectors EST315 Everlast stainless ste...

Page 10: ...SWR00A Solar Collector outlet assembly SWI00A Solar Collector inlet assembly including the Expansion Control Valve NRV00A Solar Return Inlet Non Return Valve with Purge Valve assembly Solar hot water...

Page 11: ...tacle Shut off ball valve S T C Use copper Tee G Cold Water in V Blanking Plug Solar Collector temp receptacle P Solar Hot water tank R Solar Hot Water tank Solar Pump Solar Control Unit Solar Collect...

Page 12: ...are the Tank sensor from Point H and the Collector sensor from Point K cables E 1 2 3 D The Suntrap Solar Control Kit Gas The Gas Boost Solar Control Kit contains the following items 1 The Solar Pump...

Page 13: ...ve and the M x CTI Conetite union to join to 15 mm pipe Point L Part n SCU20A and SOV00A Part n CWI20A H and BSR00A U Part n SWR00A L Part n SWI00A K U H L K 850kpa Pressure and Temperature Relief val...

Page 14: ...hrough the F to 15mm brass adapter use thread tape Screw the Expansion Control Valve onto the Tee using the 15 mm nipple supplied use thread tape The solar collectors are connected in series using bra...

Page 15: ...olar collector threaded connections Note This part is not supplied with a 1 x solar collector system M and N L 8 Connections to the top of the Solar Hot Water Tank This picture shows the connection to...

Page 16: ...lar flow is connected from Point P on the tank to the inlet to the solar pump Point D G U H P U 10 The completed Solar Hot Water Tank assembly The Tank and Solar control kit must be positioned close t...

Page 17: ...on on a hot day the Solar collectors and fittings will be too hot to touch Turn off mains water supply valve Make sure all connections are tightened Make sure all fittings are securely tightened Ensur...

Page 18: ...supplied Tap in the 4 x plastic end caps into the cut off ends of the frame square sections 4 x L shaped brackets attach each collector frame to the Roof Frame With all the evacuated glass tubes remov...

Page 19: ...l 32mm thickness insulation between the Solar Preheat Tank and the Gas Booster Position the Solar Hot Water tank on firm and level ground near an electrical supply Screw the Shut off valve to the outl...

Page 20: ...he sun 14 Priming and filling the system Fit the Solar hot water outlet connector to the Solar Tank using thread tape Point H Connect the DuoValve P N DUO00A and the water Pressure Limiting Valve P N...

Page 21: ...e piece SL I 1500 Collector tubes U 1500 16 MODEL Suntrap Evacuated U Tube Solar Collector Features Simple structure and stable operation Utilization all year round even in cold climates Can operate w...

Page 22: ...system or a component is replaced by Suntrap the balance of any original warranty will remain effective The replacement part does not carry any additional warranty 14 Suntrap s obligations under this...

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