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Super Products Camel 1200 (Dump Body), Operator'S Manual

The Super Products Camel 1200 (Dump Body) operator's manual is available for free download on our website. This comprehensive manual provides detailed instructions on operating and maintaining your dump body. Access the manual at 88.208.23.73:8080 to ensure optimal performance and longevity of your product.

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Publication: 0028607

TOC-5

Dumping Payload  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-8

Raise the Debris Body  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Separator Air System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Camel Drain Valves (Option)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-9

Debris Level Sensor (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-10

Rear Axle Overweight (Option)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-10

Winterization  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-10

Water Lance Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-14

Lance/Cleaning Gun Precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-15

Hydro Excavation Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-16

Hydro Excavation Kit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-16
Hydro Excavation Kit Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-16

Body Interconnect (Option)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-17

Chapter 5  . . . . . . . . . . . . . . . . . . . . . . . . Water Recycling System

Camel Recycling System Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-1

Control System Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-1

Diagnostic and System Status Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-1

Typical Recycling Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-2

The Six-Stage Separation and Filtration Process  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-3

Separation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-3
Filtration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-3

Operating The Water Recycling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-4

Engaging The Recycling System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-4

Filter Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-6

Y-Strainer Cleaning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-6
Tank Filter Clean and Fresh Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-8
End of Day Procedure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-10

Chapter 6  . . . . . . . . . . . . . . . . . . . . Lubrication and Maintenance

General Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-1

Preventive Maintenance Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-1

Lubrication Recommendation Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-1

DEF Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-2

Exhaust Aftertreatment Regeneration Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-2

Maintenance Schedule  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-4

Summary of Contents for Camel 1200 (Dump Body)

Page 1: ......

Page 2: ......

Page 3: ...parts comprising the equipment due to a any alteration substitution misuse or abuse by the Buyer or its agents b their non compliance with any operator s manual maintenance manual or warning published...

Page 4: ......

Page 5: ...verhead Power Line Tips for Construction Workers Before You Begin Construction Work 1 10 Working with Tools and Equipment 1 10 CHEMICAL AND BIOLOGICAL HAZARD SAFETY 1 11 Chemicals and Diesel Engine Ex...

Page 6: ...Testing the Remote Operated Vacuum Relief Valve 1 22 HIGH PRESSURE WATER SAFETY AND HAZARD WARNINGS CONTINUED 1 24 High Water Pressure 1 24 DUST HAZARD AND EXPLOSION PREVENTION SAFETY 1 25 HYDROCARBON...

Page 7: ...on 2 4 Vacuum Vent Door 2 5 For Wired Pendant Remote Control Only 2 5 Testing of the Remote Operated Vacuum Vent Door 2 6 Water System 2 8 Winter Recirculation Option 2 9 Auxiliary Hydraulic Pump Oper...

Page 8: ...Panel Joystick Functions 3 13 Hose Reel Function 3 13 Boom Functions 3 13 Curbside Control Panel 3 13 VAC DUMP Rocker Switch Same as Front Panel momentary switch 3 13 TAILGATE Rocker Switch 3 14 BODY...

Page 9: ...Camel Recycling System Summary 5 1 Control System Operation 5 1 Diagnostic and System Status Features 5 1 Typical Recycling Operation 5 2 The Six Stage Separation and Filtration Process 5 3 Separatio...

Page 10: ...System 6 9 Air Purge 6 9 Cabinet Toolbox Doors 6 9 Ejector Plate Slide Pad Adjustment Replacement 6 10 Ejector Plate Wiper Inspection and Adjustment 6 13 Chapter 7 Troubleshooting Troubleshooting Over...

Page 11: ...air The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME AL...

Page 12: ...used throughout this manual to help bring your visual attention to safety issues Figure 1 1 NOTE If you want a translation of this safety section in Spanish or French please contact Translation Safet...

Page 13: ...is should always include Hard hat Safety shoes Safety glasses goggles or face shield Heavy gloves chemical resistant Hearing protection Reflective clothing WARNING Never wear loose clothing or jewelry...

Page 14: ...RESSURIZED AIR OR WATER Figure 1 3 When using pressurized air or water for cleaning or material erosion movement you should use the following Face Shield Wet Weather Protective Suit Waterproof Gloves...

Page 15: ...or unknown substances Do not wear loose clothing or jewelry to avoid injury from entanglement in rotating parts Keep body and limbs away from suction inlets Do not open or close the tailgate or raise...

Page 16: ...ion Mounting and Dismounting Truck or Equipment Only mount or dismount when truck and moving parts are stopped Always use three point contact when climbing on or dismounting equipment Walkways steps a...

Page 17: ...te training license before transporting liquids on public roads Slow down on curves to prevent truck from tipping over Always ensure unit is on firm and level ground before operating the dump system W...

Page 18: ...p surface Repair or replace damaged walkway or steps Keep grab handles steps and walkways free of mud oil grease and other foreign material Clean non skid surface material as required Ground level per...

Page 19: ...s ejecting hydraulic fluid CAUTION Tank contents may be under pressure Allow oil to cool before removing cap slowly Relieve oil pressure before removing cap slowly Stay away from hot oil that may spra...

Page 20: ...n electrician verifies that the line is not energized and has been grounded In construction work an overhead power line safety component should be part of your employer s overall safety and health pro...

Page 21: ...crystalline silica could cause fatal or serious respiratory disease including silicosis Concrete masonry many types of rock and various other materials contain silica sand California lists repairable...

Page 22: ...low hanging electric or telephone wires and power cables on the ground Look out for and avoid other personnel machinery and vehicles in the area Use a spotter if you do not have clear view Never Exce...

Page 23: ...ipment turning over Truck has a high center of gravity when carrying a loaded debris body Use extreme caution when transporting at highway speeds Slow down for sharp corners to avoid tipping or turnin...

Page 24: ...icade tape to prevent bystanders from entering potentially hazardous areas and to keep them away from machinery Prepare for Working Near Existing Utilities Boots must have high tops and meet the elect...

Page 25: ...cannot be controlled Visibility Conditions When Operating Operate in daylight or with lights that provide adequate visibility to perform job safely Make sure passersby steep slopes ditches drop offs...

Page 26: ...improperly functioning broken or damaged equipment before operating Inspect the job site for unsafe conditions and identify any potential hazards for operators and bystanders Do not operate equipment...

Page 27: ...ly as possible at any sign of danger Seek medical attention immediately Do not attach hose pipe or accessories with the vacuum on The vacuum can trap fingers hands and feet with enough force to crush...

Page 28: ...int of the material is 150 F or higher Pressurized or pump off loading is not permitted unless the flash point of the material is 150 F or higher unless nitrogen is present DANGER The use of this equi...

Page 29: ...se as possible to the person working at the end of the vacuum hose maximum of thirty feet away If there is more than one operator there must be a separate T type valve for each operator 2 Place a safe...

Page 30: ...vacuum relief valve 3 Insert the male plug into the end of the vacuum relief valve or vacuum inlet hose whichever is at the inlet point 4 With the vacuum relief valve closed start up the vacuum pump a...

Page 31: ...de control panel Route pendant cord to work area Care should be taken in running pendant cord to work area from truck so that the cord will not be run over or damaged The remote operated relief valve...

Page 32: ...e control panel 3 Start up the vacuum pump per operating procedure in manual 4 With unit at full vacuum press the VENT OPEN button on the remote and verify that the vacuum relief door has opened Press...

Page 33: ...al equipment and job site cleanups or for cleaning debris buildups on the inside of body DANGER Always bleed the pressure from the handgun before disconnecting it from the high pressure handgun connec...

Page 34: ...ology Association publishes a variety of industrial related information that owners and operators can obtain This material includes specifications repair and inspection information for high pressure h...

Page 35: ...n It has been known to occur in grain elevators underground mines flour mills crushers etc The dust itself need not be an explosive or flammable substance The safe operation of transferring potentiall...

Page 36: ...t a monitor for hazardous hydrocarbon concentrations be installed in the exhaust stream of the vacuum pump to continuously monitor for lower explosive level LEL The monitor must be properly calibrated...

Page 37: ...point of the temperature switches at or below the flash point of the material being picked up If the exhaust temperature reaches the set point of the temperature switch the valves would open This wou...

Page 38: ...wn electrical ground such as a water pipe plant ground loop system or metal stake driven into the ground sufficiently deep to ensure an electrical ground Bolt wire to truck frame do not weld The elect...

Page 39: ...sing a spark The entire unit should be grounded as described previously and only static dissipating hoses should be used It is essential the truck engine exhaust is directed away from the blower exhau...

Page 40: ...Your vision especially to the side and rear of the debris body may be reduced by the size of the debris body Use mirrors to aid vision If you cannot see the dump site clearly stop the truck and examin...

Page 41: ...ise For example confinement limited access and restricted airflow can result in hazardous conditions that would not normally arise in an open workplace The terms permit required confined space and per...

Page 42: ...1 32 Publication 0028607 SAFETY 1 Trenching Hazards NOTE Reference to OSHA regulations are for informational purposes only and not intended as legal advice...

Page 43: ...tion devices in a safe or off position They provide protection by preventing machines or equipment from becoming energized because they are positive restraints that no one can remove without a key or...

Page 44: ...reas inaccessible from ground Ensure good footing by standing on solid flat surfaces when getting on equipment to perform work Follow manufacturer s instructions in handling oils solvents cleansers an...

Page 45: ...ces in cab and chassis configuration If any decal provided by Super Products is missing or becomes illegible a replacement decal can be requested from Super Products at no charge and should be replace...

Page 46: ...OTICE 0026472 1 45 3 Rotating shafts can be dangerous WARNING 3050 01180 1 46 4 Made in the U S A INSTRUCTION 3050 00433 1 47 5 Winterization air purge system NOTICE 0025803 1 48 6 No step INSTRUCTION...

Page 47: ...e dangerous WARNING 3050 01179 1 57 7 Water tank fill INSTRUCTION 3050 00579 1 58 8 Level gauge INSTRUCTION 0007543 1 59 9 Hydraulic reservoir INSTRUCTION 3050 0051 1 60 10 Suction line valve CAUTION...

Page 48: ...1 Figure 1 35 Rear of Truck ITEM DESCRIPTION TYPE PART NO SEE FIG 1 Dumping and tailgate warning WARNING 0003403 1 66 2 Pinch points WARNING 3050 01201 1 67 3 Remote grease for tailgate latch INSTRUCT...

Page 49: ...e sewer hose INSTRUCTION 0007423 1 69 2 High pressure hose area WARNING 3050 01191 1 70 3 Electrocution hazard DANGER 0007524 1 71 4 Safety information DANGER 0007446 1 72 5 Freezing temperatures WARN...

Page 50: ...nance instructions INSTRUCTIONS 3050 00025 1 76 2 Sewer hose containment system DANGER 3050 00036 1 77 3 Avoid unexpected vehicle movement DANGER 0007457 1 41 4 Boom controls INSTRUCTIONS 0007467 1 78...

Page 51: ...ction INSTRUCTION 3050 00009 1 64 3 Transportation latch INSTRUCTION 3050 00136 1 82 4 High vacuum port WARNING 3050 00116 1 83 5 High pressure hose area WARNING 0007437 1 84 6 Winter recirculation IN...

Page 52: ...E TO COMPLY WITH THESE STEPS COULD RESULT IN PROPERTY DAMAGE DEATH OR SERIOUS INJURY 1 DEPLOY WHEEL CHOCKS 2 SET BRAKES 3 SET ROAD MODE WORK MODE SWITCH TO WORK MODE 4 PUT TRANSMISSION IN DRIVE Part n...

Page 53: ...pelled Open the 3 way body flush valve at the debris body and water pump close when air is heard entering the body DUMPS ONLY Open the two drain valves located between the frame rails at the back of t...

Page 54: ...ORT IS USED FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY BODY SUPPORT OPERATION TO USE 1 CONFIRM BODY IS UNLOADED BEFORE USING SUPPORT 2 RAISE BODY SUFFICIENTLY TO ALLOW SUPPORT TO BE SWUN...

Page 55: ...ORK ON A PTO OR SHAFT WITH OR WITHOUT A GUARD WHEN THE ENGINE IS RUNNING DO NOT ENGAGE OR DISENGAGE THE PTO OR DRIVEN EQUIPMENT BY HAND FROM UNDER THE VEHICLE WHEN THE ENGINE IS RUNNING ALWAYS SHUT TH...

Page 56: ...BOTTOM 0007541 HANDGUN CONNECTION WARNING HIGH PRESSURE WATER BODILY INJURY COULD RESULT IF FLOW FROM HANDGUN OR SEWER HOSE IS DIRECTED TOWARD HUMANS Part no 0003403 Part no 3050 01201 Part no 3050 0...

Page 57: ...RROR MACHINE DEFLECTION AND OVERHEAD LINE SWAYING DANGER 1 READ OPERATION MANUAL BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT 2 DO NOT LOAD VEHICLE BEYOND RATED CAPACITY 3 RAISE BODY ON LEVEL GROUND ON...

Page 58: ...RAME WHEN TILTING TO AVOID BODILY INJURY CAUTION REPAIR OR REPLACE HOSE AT FIRST INDICATION OF COVER WEAR THROUGH AND REINFORCEMENT EXPOSURE HOSE MAINTENANCE INSTRUCTIONS DANGER DO NOT PRESSURIZE SEWE...

Page 59: ...F READ OWNERS MANUAL HYDROCARBON SECTION BEFORE VACUUMING MATERIALS WITH FLASH POINTS BETWEEN 150F AND 300F UNLOCK TRANSPORT LATCH BEFORE OPERATING BOOM Part no 0007437 Part no 3050 00205 Part no 3050...

Page 60: ...lgate enough so that the tailgate pins rest against the tailgate props Figure 1 88 5 Shut the truck engine off and remove the keys Lowering the Debris Body Tailgate and Storing the Props 1 Ensure the...

Page 61: ...ke sure the plug is installed in the debris body and the interconnect valve is closed 12 Conduct a complete truck walk around to visually inspect the truck for damage leaks or unsafe conditions 13 Che...

Page 62: ...1 52 Publication 0028607 SAFETY 1...

Page 63: ...led in the dump mode Winter Recirculation Mode Allows the water pump to circulate water at low pressure while in road mode work mode vac mode or with truck parked and engine idling The vacuum system u...

Page 64: ...2 2 Publication 0028607 PRE OPERATION 2 Figure 2 1 Figure 2 2 1 3 2 5 6 4 7...

Page 65: ...This requires the vacuum pump to be operating at a fast enough speed to produce the required airflow to pick up and transfer the material NOTE The most efficient and highest loading rate occurs when t...

Page 66: ...e vacuum vent door will automatically open to allow the vacuum pump to cool down Blower Temperature Sensor The vacuum pump should never be operated above a pump exhaust temperature of 240 F If equippe...

Page 67: ...e socket 1 2 located at the right side of the front control panel or the left side of the curbside panel Figure 2 8 Vacuum Vent Door Rocker Switch Vacuum Vent Door 1 2 1 A safety person who is in full...

Page 68: ...t into use or every two hours during operation whichever is more frequent Testing with Wired Pendant Remote Control 1 Visually inspect the pendant cord electrical plug and control switch for damage Re...

Page 69: ...Press the VENT CLOSED button 6 and verify that the vacuum vent door has closed 6 After test is complete shut down the vacuum pump NOTE Make sure the wireless pendant remote control is turned off when...

Page 70: ...psi 3 When all the hose is paid out increase the water pressure to maximum and rewind the hose back onto the reel under pressure The system consists of water tanks 1 saddled along the side of the deb...

Page 71: ...the truck is in work mode while stationary 1 Remove the sewer hose from the travel fitting and attach it to the winter recirculation fitting 1 on the front bumper Figure 2 13 2 Open the sewer hose va...

Page 72: ...id draining the battery To operate the auxiliary hydraulic pump feature perform the following 1 Turn the truck ignition to the on position engine NOT running 2 Select WORK MODE on the cab control pane...

Page 73: ...will boot up Figure 3 1 Within the power distribution panel you will find a fuse box 2 containing all fuses and relays for the control system Figure 3 2 Open the fuse box to access specific fuses and...

Page 74: ...l down to Power Distribution and press OK Figure 3 5 4 The status of the fuses and relays will now be displayed on the screen Figure 3 6 5 Press the HOME button to exit this menu screen Table 3 1 Fuse...

Page 75: ...e at idle speed Cab Control Panel The cab control panel consists of a bank of rocker switches 3 and an alarm 4 This control panel is where you will begin operating the system by switching into WORK mo...

Page 76: ...Push the VAC PUMP rocker switch to the ON position WORK LIGHT Rocker Switch Option The WORK LIGHT rocker switch 3 controls the two rear and two mid ship work lights The work lights can be controlled...

Page 77: ...ary dial 2 on the front panel or the WATER PRESSURE rocker switch on the curbside panel or the WATER INCR WATER DECR buttons on the pendants The computer will obey the most recent command input The wa...

Page 78: ...ch Option Winter recirculation mode is used to circulate water through the water system plumbing and water tanks to prevent freezing Winter recirculation is meant to run when the truck is either idlin...

Page 79: ...ned within this operator s manual HMI Home Screen Display Hose Reel Speed Hose reel speed 1 displays percentage of max speed of the hose reel during pay out and pay in Water Level Water Level 2 displa...

Page 80: ...0 3000 PSI Payout Counter The payout counter 15 can be reset independently of the reel counter once the hose is in the horizontal sewer line This can alert the operator when the hose is nearing the o...

Page 81: ...MAX required selections and then press OK Use the up and down arrows to set the required percentages and press OK Figure 3 14 4 Repeat the procedure to adjust all other required functions and percent...

Page 82: ...ore the HMI screen will display the DATA STORED TO MEM confirmation screen Figure 3 15 To access the footage recall screen select Footage Recall on the home screen See Figure 3 12 Figure 3 16 Zero the...

Page 83: ...e Menu button three times 2 Move the up and down arrows to the selected option and press OK 3 Press and hold down Calib Hose 4 Select HOME to return to the home screen Menu Navigation and Functionalit...

Page 84: ...used to tilt the hose reel forward enough to allow the truck s hood to be opened for servicing 1 In order to tilt the hose reel forward navigate to the menu shown in Figure 3 20 then use the selectio...

Page 85: ...functions are proportional Extend and retract are a fixed two speed operation This allows for slow precise vacuum tube movement while working but faster boom movement for job setup All motions are ava...

Page 86: ...r will illuminate green WATER PUMP Rocker Switch The WATER PUMP rocker switch 6 performs the same function as the front control panel water pressure rotary control When the water pump INCR switch is c...

Page 87: ...T EJECT OUT 5 BOOM RETRACT EJECT HOME SHIFT EJECT HOME 6 BOOM RIGHT BODY UP SHIFT BODY UP dump mode only 7 BOOM LEFT BODY DOWN SHIFT BODY DOWN dump mode only 8 Pendant Power OFF ON SHIFT Control 9 VEN...

Page 88: ...stop switch on the remote pendant 1 The vent door will open and the remote throttle hose reel boom functions water pump and auxiliary water pumps trash pump or recycling pump will be disabled The tru...

Page 89: ...GINE SPEED 1 and WATER PRESSURE 2 dials on the front control panel are set to their lowest settings turned fully counterclockwise before proceeding Figure 4 1 2 Press WORK 3 on the MODE rocker switch...

Page 90: ...converter Once the torque converter is locked up the truck will return to high idle 850 RPM If the torque converter does not lock up the program the truck will repeat the previous process 9 Depress V...

Page 91: ...d WATER PRESSURE dials located on the front control panel are set to their minimum settings fully counterclockwise See Figure 4 1 NOTE The system may be primed with the sewer hose secured in the trave...

Page 92: ...lace safety cones as needed 2 Retrieve the following items from the tool box Manhole hook to remove the drain cover Tiger tail to protect the jetting hose 3 Position the truck so that the hose guide i...

Page 93: ...leaning procedure WARNING 5 Make sure the debris body flusher valve 3 is shut off This valve is located on the curb side of the truck on the front of the debris body on tilt models and inside the rear...

Page 94: ...ormal procedure is to jet up stream against the flow of water Use care to avoid hose tangles and with a swinging motion position nozzle into the line being cleaned Open the sewer hose water valve Slow...

Page 95: ...erved or the operator hears debris hitting the vacuum tubes begin vacuuming by closing the vent door DANGER 7 When the jetting operation is complete shut off the water open the vent door and disconnec...

Page 96: ...sure the tailgate area is clear of people and obstructions Using the wired or wireless pendant Turn and hold the pendant SHIFT switch while pressing the TG OPEN button to unlock and raise the tailgat...

Page 97: ...from the body if it is an ejector model If the truck is a dump model the body drain will be located at the rear of the truck Front body drain valves are an offered option on the dump model trucks With...

Page 98: ...ensor notifies the operator if the cargo load weight has exceeded the preset weight limit of the rear axle This system helps protect against costly repairs to the truck s suspension and driveline The...

Page 99: ...water tanks install the Y strainer filter and cap Close the water supply valve 5 Open the sewer hose valve 4 located on the front reel Figure 4 24 6 Open the air purge valve 5 located just in front o...

Page 100: ...front bumper 13 Unhook the sewer hose and dock the hose in the travel fitting 14 Close the sewer hose valve 15 Open the drain under the front bumper to drain any remaining water Close the drain when...

Page 101: ...On trucks equipped with a dump body open the debris body flush line and winter recirculation line drains located between the frame rails at the back of the truck 12 to drain any remaining water Close...

Page 102: ...utting the truck in road mode 8 Point the lance in a safe direction and pull the trigger to release any pressure inside the line Once the pressure is reduced to zero you can disconnect the extensions...

Page 103: ...dy in front of the spray nozzle Carefully check and tighten all connections regularly Make sure all connections are secure and leak proof Alter equipment in any manner If repairs are necessary use onl...

Page 104: ...mation When hydro excavating only use nozzles with urethane coatings fully intact to protect against electrocution and damaging exposed lines Failure to comply could result in personal injury and or p...

Page 105: ...esh water storage This option is used during jetting only when additional water may be needed Make sure the debris body is clean prior to filling The vacuum system cannot be used during this process o...

Page 106: ...4 18 Publication 0028607 SEWER CLEANING TYPICAL SEQUENCE 4...

Page 107: ...erted to the water pump to fully clean the filter Diagnostic and System Status Features 1 Acculevel Debris Level Sensor This monitors the debris level inside the debris body and will inform the operat...

Page 108: ...e truck will vacuum water and debris faster than it can be filtered and jetted back into the sewer The operator must pay close attention to the acculevel display to ensure there is enough room for deb...

Page 109: ...tling area behind the ejector plate The oscillating motion of the filter screen creates a counter flow and agitates the debris materials and water around it This filter screen includes two self cleani...

Page 110: ...system to start 2 Open the charge pump butterfly valve 1 located on the passenger s side of the truck Figure 5 3 3 Open the recycling butterfly valve 2 located on the driver s side of the truck Figure...

Page 111: ...making sure that the recycle valve is open Figure 5 7 7 Navigate to the recycling menu on the front control panel HMI screen by pressing the Menu button one time from the home screen 8 Once the recycl...

Page 112: ...water from the fresh water tanks and display a CONSUMING Fresh Water message 10 on the front control panel HMI screen Figure 5 9 11 The front control panel HMI screen will display a warning message if...

Page 113: ...re 5 12 3 Remove the Y strainer cap Remove and clean the filter element 5 Figure 5 13 4 Reverse the procedure to install the filter element NOTE If you are jetting with clean water only the fine Y fil...

Page 114: ...d water and can be used to flush the tank filter during the recycling process if there is adequate flow available from the charge pump The FRESH FLUSH procedure uses clean water from the clean water t...

Page 115: ...R procedure the front control panel HMI screen will display a CLEANING Debris Tank Filter message Figure 5 17 Fresh Flush Procedure 1 Navigate to the RECYCLE INFO menu on the front control panel HMI s...

Page 116: ...utton The system will continue to work until most of the water available in the debris body has been used Figure 5 20 4 Open the front drain valve 3 to drain off the remaining water in the debris body...

Page 117: ...e water has drained out close the drain valve Figure 5 23 With the vacuum running and the recycling system off press the VAC BOOST rocker switch 6 to generate 18 in Hg Figure 5 24 NOTE Vacuum pressure...

Page 118: ...5 12 Publication 0028607 WATER RECYCLING SYSTEM 5...

Page 119: ...ure continued trouble free operation of the equipment They can also prevents and reveal mechanical hydraulic or electrical problems that might otherwise develop into equipment malfunction We urge you...

Page 120: ...ons on the truck depending on the specific cab and chassis configuration Figure 6 2 Exhaust Aftertreatment Regeneration Information When the truck needs to go into a regen cycle a series of alarms and...

Page 121: ...ter the first two messages are displayed a REGEN OR Engine Stops message will be displayed This is the operator s final opportunity to perform a regen cycle before the engine stops Figure 6 5 4 If all...

Page 122: ...uum pump oil level Water System Y Strainer Pressure gauge Drain system Hoses Water pump Handgun connections Clean Weekly Body Components Drain valves Water System Y Strainer Inspect Weekly Debris Body...

Page 123: ...ired pendant receptacles apply dielectric grease Body Components Driveshafts Cabinet Toolbox Doors Hinges Latches Replace Monthly Electrical System Wireless remote pendant batteries Inspect Every 1 00...

Page 124: ...dition Repair or replace as necessary Hydraulic Tailgate Latches Clean any debris off the latches daily Lubricate the latch pivots and rollers with grease weekly Tailgate Lift Cylinder Pin Inspect for...

Page 125: ...leaks weekly Check hoses for cracks fraying and rubbing Close valves 5 and replace the necessary hoses and or tighten fittings Figure 6 9 Body Components Canister Filter Inspect the canister filter el...

Page 126: ...in Valves Clean and inspect the operation of water drain valves monthly Bolts and Nuts Check and tighten all bolts and nuts weekly Transfer Case Inspect the oil level of the transfer case weekly The s...

Page 127: ...drain system instructions located in this manual Regulator Inspect the regulator for leaks and any possible spring damage Hoses Inspect the hose for cracks tears or other damage Nozzles Inspect nozzle...

Page 128: ...termine if replacement is necessary The slide pads should be replaced when there is less than 1 4 inch of pad 3 see Figure 6 19 behind the slide pad covers If the pads require replacement proceed to t...

Page 129: ...P N 3000 03254 4 into the lower slide pad and tap out Figure 6 20 5 Use a pry bar 6 to lift the ejector plate 7 Follow the same steps to remove the upper slide pad Figure 6 21 6 Insert backup bars 8...

Page 130: ...e is an equal gap on both sides of the body 11 Tighten the bottom slide pad adjusting bolt to 40 ft lb on each side 12 Move the ejector plate backward two feet and then return it to the narrowest poin...

Page 131: ...or plate two inches from the rear edge of the debris body 3 Loosen the wiper segment adjusting bolts 3 slightly to allow for movement 4 Using a block of wood and a hammer knock wiper segments outward...

Page 132: ...6 14 Publication 0028607 LUBRICATION AND MAINTENANCE 6...

Page 133: ...a qualified technician The Basic Troubleshooting Process 1 Prepare tools information and safety equipment 2 Define the symptom What is the problem When does it occur When did it work properly When did...

Page 134: ...stem Control system not turning on Main fuse blown See Table 7 2 Electrical Troubleshooting Ignition enable signal failed Throttle control Engine RPM will not increase or decrease Engine speed dial ad...

Page 135: ...nction the directional valves are good If the function does not work using the directional valve overrides then the directional or proportional valve may have failed Failed directional or proportional...

Page 136: ...f door Float ball stuck closed Free and clean the float ball Float ball is closed Dump load or perform debris water compaction function Debris level sensor shows body full of material liquid or solids...

Page 137: ...uum pump discharge Note Operating the vacuum system while this condition exists could cause significant damage to vacuum pump and void your warranty Missing or damaged filter Replace filter Filter not...

Page 138: ...r broken Securely support tailgate slowly disconnect hydraulic hoses and replace failed hose Hydraulic cylinders failed Replace hydraulic cylinders Tailgate latch will not close Dirt or material accum...

Page 139: ...en Close drain valve Plugged or dirty water supply strainer Clean water supply strainer Nozzle too big or worn out Replace nozzle Water hose leaking Replace hoses PTO failure error message Engine spee...

Page 140: ...red pendant not functioning Pendant plug not fully engaged in receptacle Re seat pendant plug Plug into alternate receptacle Damaged pendant cable Replace wired pendant cable Chassis air Low air press...

Page 141: ...gency stop by resetting the emergency stop button turn the pendant OFF then back to ON and then all the way to SHIFT Emergency stop message on the front display Wireless pendant batteries are dead Rep...

Page 142: ...draulic filter Directional valve not controlling the function Set the manual override on the associated proportional valve by turning the screw inward starting at about 25 If the directional solenoid...

Page 143: ...m Vacuum pump not engaged Enable WORK and VAC modes Make sure the transfer case is shifted Transmission not enabled Shift transmission to D drive Display not showing blower RPM Speed sensor failure Re...

Page 144: ...for sensor system to reboot and take a reading Other electrical problem Locate and repair or replace Tailgate Leaking tailgate Tailgate unlatched Latch tailgate Damaged gasket Replace gasket Dirt arou...

Page 145: ...cal issue Tailgate will not open Unlatch LED on solenoid connector lit when given command but no movement Make sure latched proximity sensor LED is lit Latched proximity switch failed Locate repair or...

Page 146: ...draulic pressure to water pump not enabled by load sense valve Perform a manual override and verify the water pump is stroking by watching the LVDT movement on the front control panel HMI screen Water...

Page 147: ...e and correct the cause of overcurrent Other electrical problem Inspect and repair or replace faulty components Electrical troubleshooting basics Loss of power immediately Fuse blown by a short circui...

Page 148: ...connection Connect an incandescent lamp to the circuit and wiggle wires Device failed Using wire jumpers temporarily connect power and ground to get device to work CAUTION Incorrect wiring may damage...

Page 149: ...SERVICE AND SPARE PARTS Publication 0028607 8 1 8 Service and Spare Parts Spare Parts Service Parts Description Part Number Description Part Number...

Page 150: ...8 2 Publication 0028607 SERVICE AND SPARE PARTS 8 Spare Parts Service Parts Description Part Number Description Part Number...

Page 151: ...ycling System Summary 5 1 CHEMICAL AND BIOLOGICAL HAZARD SAFETY 1 11 Chemical Waste Hazard 1 11 Chemicals and Diesel Engine Exhaust 1 11 Clean Filter Procedure 5 9 Clear the Footage Recall Memory 3 11...

Page 152: ...l Panel and Functions 3 5 Front Control Panel Display Screen Menu Operation 3 7 Front Control Panel Joystick Functions 3 13 Fuel Consumption 3 7 Fuel Level 3 7 G GENERAL HAZARDS AND PREVENTION SAFETY...

Page 153: ...Before You Begin Construction Work 1 10 P Panel Lighting 3 12 Payout Counter 3 8 Pedestrian Safety 1 12 Pendant Functions Wired and Wireless 3 15 Pendant Jacks 3 16 Performing Service Repairs Lubricat...

Page 154: ...ss 5 3 To Help Avoid Injury 1 14 To Restore Power 1 17 TRANSPORT SAFETY AND HAZARDS WARNINGS 1 12 TRANSPORT SAFETY AND HAZARDS WARNINGS CONTINUED 1 13 Trenching Hazards 1 32 TRIP AND FALL PREVENTION S...

Page 155: ...ansporting Equipment 1 13 WHEN USING PRESSURIZED AIR OR WATER 1 4 Winter Recirculation Option 2 9 Winter Recirculation Mode 2 1 Winterization 4 10 Wired Pendant Option 3 15 Wireless Pendant Option 3 1...

Page 156: ...i vi Publication 0028607 IX...

Page 157: ......

Page 158: ...837 9711 www superproductsllc com Contact Super Products if you require additional information regarding the operation of your Camel sewer and basin cleaner truck SUPER PRODUCTS LLC 17000 W CLEVELAND...

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