Super ST-60N, Manual

Page 1: ... Performance Unbeatable Pricing Pride in Workmanship Energy Efficient Rugged Construction SUPER GIANT ENTERPRISE CO LTD E mail super superpump tw Website http www superpump tw MANUAL AUTOMATIC DEWATERING ST 60N ...

Page 2: ...cuit 8 Air Circuit 9 6 Installation Cautions 10 Examples 11 Air Compressor and Air Dryer Wiring 12 Control Panel 13 7 Operation Prior to Automatic running 14 Automatic running 14 Prior to manual running 15 Un sufficient cake dewatering and capacity 16 8 Trouble shooting 17 9 Maintenance 18 10 Appendix A Inspection List 19 B How to replace the paper roll 20 INDEX ...

Page 3: ...os slurry dewatering 7 The paper filter area is 0 36m2 8 Use fine paper to get better filtration Application 1 This machine has triple functions A Filteration B Cake forming C Dewatering 2 Suitable for powder filtration for various surface finishing acid alkaline solvent oil settled sludge phosphoric acid and waste water actiated carbon grinding liquid Power on paper in position hydraulic motor st...

Page 4: ...m2 Paper size 66cm 50m Hydraulic motor 2 HP Air compressor 2 HP Air operated double diaphragm pump 1 Outlet Paper mesh 200 300 75 48μm Power 3Ø 220V 380V 400V 415V As per customer Dimension L 1350 mm W 1180 mm H 2150 mm Weigth 1100 kg Specification ...

Page 5: ...eck valve 14 Paper roller motor 4 Feeding valve 15 Paper collection rack 5 Upper cover 16 Paper roller 6 Pressure gauge 17 FRL set 7 Paper rack 18 Air system solenoid valve 8 Photoelectric switch 19 Control box 9 Moving plate 20 Feeding AODD pump 10 Paper rack 21 Water Collection plate 11 Rotate arm Parts List ...

Page 6: ...ng is finished Feeding When the feeding pump is running the feeding valve is opened and the dewatering valve is closed The filtration liquid goes back goes back to the tank Dewatering When dewatering starts the feeding valve is closed and the dewatering valve is opened The air goes in and the liquid is squeezed out ...

Page 7: ... ON CS3 CS4 CS5 CS6 操作時間設定 OPERATION 進 料 FEEDING 脫 液 DE WATER 濾紙捲紙 ROLLING PAPER TIMER T1 T2 T3 T4 EPB2 緊急停止 EMERGENCY STOP OPERATION TIMER 操作時間設定 OPERATION TIMER 進 料 FEEDING 脫 液 DE WATER 濾紙捲紙 ROLLING PAPER 3P15A NFB F1 F2 MS1 MC3 R U1 S T U W V V1 U3 W1 W3 V3 TL Y2 TL Y0C TL Y4 Y6 Y5 TL 0V X15 X14 0V X13 X17 0V 24V X16 S S S S X1 X3 X5 X7 X11 X13 X15 X17 N L X6 X4 X2 X0 X16 X14 X12 X10 Y15 COM0 2...

Page 8: ... X8 X12 X15 Y11 Y9 Y13 Y12 Y8 Y10 R3 MS1 R1 R2 Power Input Hydraulic Pump Hydraulic Pump Paper Rolling Motor Power Input Stop 1 Emergency Emergency Stop 2 Paper Rolling Paper Rolling Feeding Feeding Dewatering Dewatering Operation Time Operation Time Aoto Stop Auto Start Aoto Stop Auto Start Auto Manual Rolling Time Dewatering Time Feeding Time Operation Time Hydraulic Pump Feeding Pump Air Source...

Page 9: ...lic Circuit Item Description Quantity 1 Oil Tank 1 2 Strainer 1 3 Motor 1 4 Pump 1 5 Oil Level 1 6 Oil Filler 1 7 Manifold Block 1 8 Pressure Cock 1 9 Pressure Gauge 1 10 Solenoid Valve 1 11 Pilot Check Valve 1 ...

Page 10: ...Set 1 6 NO 18 6 Dewatering Solenoid Valve 1 7 NO 18 3 Solenoid 1 8 NO 18 5 AODD Pump Solenoid Valve 2 9 NO 17 2 Dewatering Regulation Valve 1 Feeding Valve Dewatering Valve Pressure Gauge Dewatering Air Switch Feedring Air Switch Solenoid Valve Solenoid Valve Solenoid Valve Feeding Inlet FRL Set Dewatering Solenoid Valve Dewatering Regulation Valve AODD Pump Solenoid Valve AODD Pump ...

Page 11: ...essor must match the refrigerating dryer in specification 9 Refer to picture 3 for the pumping method of the air compressor and refrigerating dryer 10 This machine is 380V 3 phase Please connect the power line to the upper part of the circuit breaker 11 Please turn on the motor and check whether the direction of operation is correct after the installation 12 The refrigerating dryer is external sin...

Page 12: ...Tank Overflow Precipitation Tank Dewatering Filter Slurry Clean Water Clean Water Check Valve Check Valve Circulating Pump AODD Pump Air to Clean Block To Precipitation Tank Slurry Valve SUS Pre filtration Chamber ...

Page 13: ...12 Air Compressor and Dryer Wiring Please keep the air dry for longer service life CONTROL PANEL OUTLET INLET CHILLER AIR COMPRESSOR ON OFF ...

Page 14: ... 8 Auto stop 19 TR2 feeding timer 9 Plate switch plateup stop platedown 20 TR3 de watering timer 10 Operating Timer light 21 TR4 Rolling paper timer 11 Feeding light 22 Emergency stop Compressor air pressure Feeding pressure De watering air pressure 5kg 6kg cm2 1 5kg 3kg cm2 2 5kg 4kg cm2 Timer Setting time Description TR1 12hour Operating timer TR2 30min The feeding time is dependent upon the thi...

Page 15: ...n or not from the photoelectric switch Control panel 8 8 When the machine is running in automatic mode Control panel 7 you can press auto stop Control panel 8 to shift to semi aotomatic mode 9 Turn on operation timer switch Control panel 14 and set timer Control panel 18 to run the timing for automatic mode 10 Clean the machine in manual mode with water before shutdown everyday Automatic running 1...

Page 16: ... 4 Turn the switch Control panel 9 to plate up to lift the moving plate up until light Control panel 4 is off then turn it back to stop 5 Turn the feeding switch Control panel 15 on at pressure gauge below 2Kg cm2 and then turn it back to off 6 Turn the de watering switch Control panel 16 on for 3 5 minutes and turn it back to off after de watering is finished 7 Make sure the pressure inside the c...

Page 17: ...omatic mode you can press auto stop button Control panel 8 to shift to semi aotomatic mode 2 The semi automatic mode will run single cycle and stop It s feeding de watering moving plate down moving cake out 3 Precipitation tank before the de watering machine is recommended to speed up the de watering Capacity With precipitation tank 30 liquid 70 sludge 20 25Kg for each 10 minutes Without precipita...

Page 18: ...he valve 2 Clean the check valve M a c h i n e w o n t r u n automatically 1 Paper has run out 2 light sensor is broken 3 The plate did not return to the limit switch S1 position 1 Change the paper 2 Clean or change the sensor 3 Check the limit switch S1 Feeding pump won t start 1 Air pressure is too low 2 Feeding valve is broken 3 Pump inlet is stuck 1 Check the solenoid and air pressure above 5 ...

Page 19: ...to connect to clean liquid and run the machine with it after running 8 Set a check valve before the AODD pump if the slurry tank is higher than the machine to stop the siphon 9 Replace R 68 lube every 3000 hours 10 Add grease to grease pot every 6 months or apply to moving parts for harsh condition 11 Keep the hydraulic oil at appropriate level and replace every 2 years Clean the hydraulic pump an...

Page 20: ...nning Correct and smooth 2 Controller 1 PLC Automatic running PLC automatic running well pressure timing 2 Manual Automatic Switching Smoothly 3 Pressure control Signal correct 4 Limit switch control Signal correct 5 Timing control Signal correct 6 Lighting control Correct 7 Label Correct 8 Wiring Same as the document 3 Function 1 Dewatering condition Normal 2 Cake containing water Normal 3 Operat...

Page 21: ...plate Side plate Knob 2 Put the paper unit down to the ground 3 Rotate the side plate counter clockwise to loose it and replace the new paper roll 1 Pull the knob out and rotate clockwise 90 degree to unlock it then take the paper unit out ...

Page 22: ... 4 Mount the new paper unit onto the shelf 5 Guide the end of paper down through the tension rod and then going through the chamber 6 Push both handles down to loose the scraper then guide the paper going through the scraper gap Scraper ...

Page 23: ...pe Scraper 7 Guide the paper up through another tension rod and then down to the paper pipe 8 Adhesive the paper to the paper pipe with tape pull both handle up to reset the scraper Done Tension rod Handle Handle ...

Page 24: ... 0512 53303388 53303398 Fax 0512 53303588 總公司 昇展實業股份有限公司 台灣省台南市永康區中正南路404巷7號 Tel 886 6 2534546 2541601 Fax 886 6 2534226 2420509 E mail taichang superpump cn Website www superpump cn E mail singtown superpump cn Website www chemicalpump cn While placing your order Please kindly provide us the following information 1 Chemical Name Concentration Temperature 2 Capacity needed __________L min 3 Head n...