WN-2500 / WN-3500 / WN-4500 / WN-6000
13
TROUBLE SHOOTING:
SYMPTOM
POSSIBLE CAUSE
SUGGESTED ACTION
Motor does not
turn on
Rocker Switch not connected
properly.
Insert Rocker Switch completely into Controls
Splitter Connector.
Connect ignition power source.
Loose battery cable
connections.
Tighten nuts on all cable connections.
Defective Rocker Switch.
Replace.
Defective Motor.
Check for voltage at armature port with Rocker
Switch pressed. If voltage is present, replace
Motor.
Water has entered Motor.
Allow water to drain and Winch to dry. Without a
load, operate Winch in short cycles until completely
dry.
Solenoid sticking.
Tap on Solenoid with handle end of screwdriver.
Motor runs but
Winch Drum does
not turn.
Free Spooling Clutch not
engaged.
Set Free Spooling Clutch to “IN” position. If
problem persist, contact SuperATV.
Motor runs slowly
or without normal
power.
Insufficient current or
voltage.
Battery is weak and may need charging. Always
operate Winch with vehicle running.
Corroded and/or loose battery cables should be
cleaned and tightened.
Motor overheating. Winch run time too long.
Periodically allow Winch to cool while operating.
Motor runs in one
direction only.
Defective Rocker Switch/
Remote Control.
Repair or replace Rocker Switch/Remote Control.
Loose battery cable
connections.
Corroded and/or loose battery or Motor cable
connections should be cleaned and tightened.
Motor runs
continuously on its
own.
Defective Solenoid, Wireless
Receiver, or Remote Control.
Unplug ignition power.
Remove negative battery cable from Solenoid.
SYNTHETIC ROPE MAINTENANCE:
-
Minimize abrasion:
Use movable Abrasion Sleeve whenever contact with rocks or other objects
occurs. Slide Abrasion Sleeve up and down Synthetic Rope as required. Abrasion will reduce
Synthetic Rope Life.
-
Keep clean:
Allowing dirt and debris to enter Synthetic Rope will lead to abrasion.
-
Avoid sharp bends:
A sharp bend will decrease Synthetic Ropes strength substantially under load
and may cause damage or failure.
MAINTENANCE:
- Check tightness of all mounting hardware and electrical connections periodically.
- Keep Winch clean. Remove all dirt and corrosion as required.
- Do not disassemble Mechanical Gear System. High temperature lithium grease has been applied at the
factory. No user maintenance is required.
WARNING:
If Synthetic Rope has become worn or is beginning to show signs of breaking,
replace immediately.
Replace with identical part number
. Refer to SuperATV
Synthetic Rope instruction when installing.
