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18

SECTION 5: TORQUE VERSUS SPEED
CHARACTERISTICS

5.1  MOTOR PERFORMANCE

All stepper motors exhibit instability at their natural frequency and harmonics
of that frequency.  Typically, this instability will occur at speeds between 50
and 1000 full steps per second and, depending on the dynamic motor load
parameters, can cause excessive velocity modulation or improper position-
ing. This type of instability is represented by the open area at the low end
of each Torque vs. Speed curve.

There are also other instabilities which may cause a loss of torque at step-
ping rates outside the range of natural resonance frequencies. One such
instability is broadly defined as mid-range instability. Usually, the damping
of the system and acceleration/deceleration through the resonance areas
aid in reducing instability to a level that provides smooth shaft velocity and
accurate positioning.  If instability does cause unacceptable performance
under actual operating conditions, the following techniques can be used to
reduce velocity modulation.

1)

Avoid constant speed operation at the motor's unstable frequencies.
Select a base speed that is above the motor's resonant frequencies
and adjust acceleration and deceleration to move the motor through
unstable regions quickly.

2)

The motor winding current can be reduced as described in Section
4.5. Lowering the current will reduce torque proportionally. The re-
duced energy delivered to the motor can decrease velocity modulati-
on.

3)

Using another step resolution may provide smoother operation and
reduce the effects of mid range instability. Note that microstepping
changes the shaft speed for a given pulse input rate.

Summary of Contents for SLO-SYN SS2000MD4-M

Page 1: ...INSTALLATION INSTRUCTIONS for SLO SYN MODEL SS2000MD4 M MICROSTEP TRANSLATOR DRIVE...

Page 2: ...PECIFICATIONS 11 4 1 Mechanical Specifications 11 4 2 Electrical Specifications 11 4 3 Environmental Specifications 11 4 4 Motor Compatibility 12 4 5 Current Settings 14 4 6 Automatic Current Reductio...

Page 3: ...echanical work CAUTION This unit is designed for 24 to 40 Vdc input only see Section 4 2 Electrical Specifications Page 11 WARRANTY INFORMATION Reconfiguration of the circuit in any fashion not shown...

Page 4: ...rocedures to follow if the Translator Drive fails to operate properly Appendix A provides procedures for troubleshooting electrical interference problems 1 2 PRODUCT FEATURES The SLO SYN SS2000MD4 M T...

Page 5: ...efer to Section 4 4 for a list of compatible motors 2 Set the correct current level for the motor being used per the instruc tions in Section 4 5 Heat sinking may be required to maintain case temperat...

Page 6: ...compound It is better to use too little than too much Figure 3 1 Mounting Diagram NOTE Case temperature must not exceed 70 C 158 F When selecting a mounting location it is important to leave at least...

Page 7: ...2 TERMINAL LOCATIONS AND ASSIGNMENTS Figure 3 2 shows the terminal locations for the SLO SYN SS2000MD4 M Translator Drive I O Connector J1 Motor And Power Supply Connector J2 Figure 3 2 Terminal Locat...

Page 8: ...e motor frame must be grounded Cabling from the drive to the motor should be done with a shielded twisted pair cable The wires for each motor phase should be twisted together about six times per foot...

Page 9: ...ORS D F B H 5 4 1 3 GREEN WHITE RED RED 6 LEAD MOTORS WHITE N C E 2 G N C BLACK WHITE GREEN D F B H 5 4 1 3 WHITE BLACK WHITE RED RED 8 LEAD MOTORS SERIES CONNECTIONS G BLACK A WHITE ORANGE E GREEN C...

Page 10: ...within three feet 0 9 meter of the input terminals The capacitor must be of the correct value and have the proper current and voltage parameters see list of components on page 11 It is recommended th...

Page 11: ...ze Inches 1 56 H x 4 13 W x 3 25 D mm 40 H x 105 W x 83 D Weight 0 6 pounds 272 grams 4 2 ELECTRICAL SPECIFICATIONS DC Input Range 24 Vdc min 40 Vdc max DC Current see Motor Table Drive Power Dissipat...

Page 12: ...umber of Connections 4 6 8 Minimum Inductance 0 5 millihenry Maximum Resistance 0 25 x Vdc Supply I Setting Example Vdc 30 I Setting 3 5 R max 0 25 x 30 3 5 2 1 ohms NOTE Maximum resistance is total o...

Page 13: ...FO8 3 5 1 0 2 0 KML060F11 3 5 1 0 2 0 KML061FO5 2 5 1 2 1 5 KML061F11 3 5 1 0 3 0 KML062F07 3 0 1 0 2 5 KML062F13 3 5 1 0 4 0 KML063F07 3 0 1 5 2 0 KML063F13 3 5 1 0 4 0 KML091F07 3 0 1 0 2 0 KML091F1...

Page 14: ...Current Position amperes None 1 0 1 1 5 2 2 0 3 2 5 4 3 0 5 3 5 4 6 AUTOMATIC CURRENT REDUCTION When switch 6 is in the OFF position the current at standstill goes to 50 of the selected level This oc...

Page 15: ...evel And Step Resolution 4 8 SIGNAL SPECIFICATIONS 4 8 1 Terminal Assignments All connections are made via the 4 pin terminal strip J1 Pin Assignment 1 OPTO 2 PULSE 3 DIR 4 AWO 4 8 2 Signal Descriptio...

Page 16: ...t When this signal is low AC and DC current to the motor will be zero Caution There will be no holding torque when the AWO signal is low NOTE If you are using the drive with an SS2000I or SS2000I V co...

Page 17: ...e Figure 4 2 4 9 INDICATOR LIGHTS FAULT LED Red Lights to indicate over current condition This condition is caused by motor wiring errors or a ground fault Recovery from over current condition require...

Page 18: ...eleration deceleration through the resonance areas aid in reducing instability to a level that provides smooth shaft velocity and accurate positioning If instability does cause unacceptable performanc...

Page 19: ...VES NOTE The test conditions used when obtaining the torque versus speed data are listed in the lower left hand corner of each curve 1 10 MICROSTEP M061LE08 ETC MOTORS SERIES CONNECTED 1 10 MICROSTEP...

Page 20: ...20 1 10 MICROSTEP M062LE09 ETC MOTORS SERIES CONNECTED 1 10 MICROSTEP M062LE09 ETC MOTORS PARALLEL CONNECTED 1 10 MICROSTEP M063LE09 ETC MOTORS SERIES CONNECTED...

Page 21: ...21 1 10 MICROSTEP M063LE09 ETC MOTORS PARALLEL CONNECTED 1 10 MICROSTEP M091 FD8109 ETC MOTORS SERIES CONNECTED 1 10 MICROSTEP M091 FD8109 ETC MOTORS PARALLEL CONNECTED...

Page 22: ...22 1 10 MICROSTEP M092 FD8109 ETC MOTORS SERIES CONNECTED 1 10 MICROSTEP M092 FD8109 ETC MOTORS PARALLEL CONNECTED...

Page 23: ...23...

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Page 27: ...the problem In General Check all installation wiring carefully for wiring errors or poor connec tions Check to see that the proper voltage levels are being supplied to the unit Be sure that the motor...

Page 28: ...voltage IF FAULT INDICATOR IS LIT Check For Improper motor wiring Grounded or shorted wiring to the motor or shorted motor Improper motor type or incorrect Current Select switch setting If a malfunct...

Page 29: ...problems exist use appropriate line conditioning such as line filters or isolation transformers 2 Be certain proper wiring practices are followed for location groun ding wiring and relay suppression...

Page 30: ...30 NOTES...

Page 31: ...ed in any way which has been improperly installed or which has been subject to misuse neglect or accident THE FOREGOING WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT...

Page 32: ...of the closest authorized distributor IN U S A AND CANADA 383 Middle Street Bristol CT 06010 Tel 860 585 4500 FAX 860 589 2136 Fax 1 800 766 6366 Customer Service 1 800 787 3532 Product Application 1...

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