Superior Radiant SRP STEALTH, Installation, Operation And Service Instructions

Page 1: ...pliance If you smell gas 1 Open windows 2 Don t touch electrical switches 3 Extinguish any open flame 4 Immediately call your gas supplier OWNER INSTALLER Retain this Manual ensure available for service Improper installation adjustment alteration service or maintenance can cause injury death or property damage Read the installation operation and service instructions thoroughly before installing or...

Page 2: ...losion hazard CAUTION FIRE OR EXPLOSION HAZARD This heater is equipped with an automatic ignition device Do not attempt to light the burner by hand Failure to comply could result in a serious fire and personal injury hazard CAUTION MECHANICAL HAZARD Do not use high pressure above 1 2 psi to test the gas supply system with the burners connected Failure to do so could result in damage to the burner ...

Page 3: ...N MANAGEMENT 12 UN VENTED OPERATION 12 COMBUSTION AIR SUPPLY OPTIONAL 12 VENTING CONFIGURATIONS 13 GAS PIPING 15 ELECTRICAL WIRING 15 WIRING DIAGRAM 15 HIGH LIMIT CONTROLS 16 IGNITION CONTROL MODULE ERROR CODE 16 BURNER OPERATION 17 STARTING SEQUENCE OF OPERATION 17 MAINTENANCE 17 ASSEMBLY INSTRUCTIONS SEQUENCE 18 ASSEMBLY PREPARATION 19 TUBES HANGING BRACKETS AND BAFFLES ASSEMBLY 19 REFLECTORS AS...

Page 4: ...nd through our distributor network Superior Radiant offers more than 20 years of infrared expertise in a cost effective unitary heater design as culmination of that commitment Series THE model is a low intensity infrared two stage heater with high radiant and thermal efficiency Installation Codes Installations must comply with local building codes or in their absence the latest edition of the nati...

Page 5: ...anadian Electric Code CSA C22 1 in Canada and must comply with all local requirements Venting Refer to the National Fuel Gas Code ANSI Z223 1 NFPA 54 in the US and CSA B149 1 Installation Code in Canada as well as all local requirements for general venting guidance GENERAL SPECIFICATIONS Gas Supply Inlet Pressure Natural Gas Minimum Maximum 5 0 W C 1 2 kPa 14 0 W C 3 5 kPa Manifold Pressure Natura...

Page 6: ... 2017 DIMENSIONAL CHARTS Figure 1 Overall Dimensional Information CONFIGURATION Model High Rate BTU Hr Low Rate BTU Hr Heat Exchanger Length ft m Baffle ft m THE 140 N 135 000 85 000 40 12 18 5 4 Table 1 Configuration Information ...

Page 7: ...Series THE Page 7 LT194 Feb 2017 PACKAGING CONTENTS Get to know your heater parts list referencing Figures 1 2 Figure 2 General Overview ...

Page 8: ...ector 17 8 UH083 U bolt 7 1 CR123 Seal 18 4 CR116 Hanger Assembly 8 1 CR104 Canopy end cap burner side 19 1 CS122 Heat exchanger assy 9 2 CR118 Small end cap 20 1 TSH14N Burner housing assy 10 2 UT002 Tube with flange 21 4 CR010 Coupling assembly 11 2 CT001 Tube Figure 3 Burner Box and Heat Exchanger Burner box and Heat Exchanger Refer to Figure 3 for component identification No QTY PN Description...

Page 9: ...e acceptable distances from PVC paneling Refer to panel manufacturers recommendations Combustible materials are considered to be wood compressed paper plant fibres plastics Plexiglas or other materials capable of being ignited and burned Such materials shall be considered combustible even though flame proofed fire retardant treated or plastered Adequate clearance to sprinkler heads must be maintai...

Page 10: ...en ended S hooks and turnbuckles are used the open ends must be closed to avoid unhooking chain with inadvertent contact Locate hanging chain at predetermined suspension points in the structure It is recommended that the heater is raised to its final position once the assembly has been completed Figure 5 Suspension Mechanism Figure 6 Heater Suspension NOTE ENSURE THAT THE MOUNTING HEIGHT ALLOWS A ...

Page 11: ...severe personal injury death or substantial property damage IMPORTANT Maximum total exhaust vent length allowed for this heater 4 110 mm venting 12 3 7 m and 6 160 mm venting 25 7 6 m plus up to two 87 elbows and vent terminal 45 elbow with bird screen Maximum total fresh air inlet duct length allowed for this heater 4 110 mm venting 12 3 7 m and 6 160 mm venting 25 7 6 m plus up to two 87 elbows ...

Page 12: ...towards the heater and condensate collector Damage to heat exchanger and pipe vent may occur if the condensate is allowed to collect and freeze Pooling of condensate can restrict airflow and can cause nuisance failures of the system Condensate is corrosive and should be treated and disposed of according to local codes If condensation in the outside air supply duct is a problem shorten or adequatel...

Page 13: ...WN TOWARDS THE GROUND 4 OR 6 PIPE 4 TO 6 ECCENTRIC ADAPTOR INSTALLATION SHOULD ALLOW CONDENSATION TO REACH THE DRAIN POINT ROOF FLASHING TERMINAL WITH BIRD SCREEN MAINTAIN 12 30CM 18 45CM FOR CANADA MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL 4 PIPE MAXIMUM LENGTH 12 3 7M 6 PIPE MAXIMUM LENGTH 25 7 3M PLUS UP TO TWO 87 ELBOWS BASE SUPPORT SUPPORTS VERTICAL SECTIONS SIPHON HEAT EXCHANGER...

Page 14: ...Series THE Page 14 LT194 Feb 2017 Figure 8 Unvented configuration No external venting Figure 9 Vented products with supplied fresh air ...

Page 15: ... certified to CAN CGA 8 1 Standard for Elastomeric composite Hose and Hose Couplings for Conducting Propane and Natural Gas of a length of 36 in 6 in 90 15 cm Flexible gas connectors of approved type must be installed as shown in Figure 10 in one plane and without sharp bends kinks or twists A smooth loop of approximately 12 30 cm in diameter is best Failure to install the gas connection in the ap...

Page 16: ...perature drops sufficiently Blower Air Pressure Switches The blower heater is equipped with an air pressure switch located in the burner box This device is connected in series with heat exchanger high limit switch and monitors the air pressure produced by the blowers In the event that the exhaust venting or the intake pipe becomes blocked or sufficiently restricted the normally open air pressure s...

Page 17: ...d nuisance condensation and increase heat exchanger life Maintenance For best performance the certain minimal maintenance procedures should be performed before each heating season Installation environment and best practices should be considered in determining frequency Before performing any services or maintenance shut off gas and electrical supply to heater Check condition of heat exchanger force...

Page 18: ...Series THE Page 18 LT194 Feb 2017 ASSEMBLY INSTRUCTIONS SEQUENCE Figure 12 General Overview of Installation ...

Page 19: ... canopy flanges are sitting lower than the tubes Assembly supports have to allow the reflector and canopy parts to slide through hanging brackets 1 Use proper assembly supports four recommended 2 Assemble hanging brackets four brackets Parts 4 x HANGER U Support CR106 4 x HANGER Cross Support CR107 8 x HANGER Brace CR108 16 x Bolt 3 8 13 4 16 x Spring Washer 16 x Nut 3 8 Tubes hanging brackets and...

Page 20: ...sembly drawings section The first hanging bracket to be 9 225 mm from the burner mounting flange Slide brackets over tubes 8 Install the U bolts over the tubes into the holes in the bracket loosely secure with nuts washers 8 x U Bolt 3 8 16 Loose U bolt 4 x Nut 3 8 Tight U bolt 4 x Nut 3 8 Total 22 x Nut 3 8 x 1 3 4 9 All the U bolts on the firing tube except the U bolt adjacent to the U bend shou...

Page 21: ... 10 o clock or 2 o clock position 12 Lock both baffles together before insert Place the baffle tabs at a 90 angle to the baffle keyhole Insert baffle tabs in the keyhole Rotate the baffle 90 to lock the baffle sections together 13 Baffle tab bended over end of tube at 6 o clock position Reflectors assembly 14 Install reflectors Slide reflectors through the hanging brackets until they are all rough...

Page 22: ...all the U tube reflector overlap by 4 100 mm secure with screw to the reflectors and the reflector seal 4 screws 4 x Self drilling screw 8 18 1 2 17 Install the U tube 18 Tighten clamping bolts of both couplers When installing orient band clamp lock bolts to top at 10 o clock or 2 o clock position Be sure not to over torque the coupling Torque coupling to 15 25 lbf ft 20 40 Nm Nut size 3 8 ...

Page 23: ... 1 2 from the tube flange 21 Locate and install the 2nd canopy part Overlap the 2nd and 1st canopies by 4 22 Locate and install the 3rd canopy part Overlap the 3rd and 2nd canopies by 4 23 Secure the canopy parts together on top with two screws 4 x Self drilling screw 8 18 1 2 24 Install the U tube reflector endcap 1 piece with the flanges facing outwards secure with 6 screw to U tube reflector fr...

Page 24: ...ling screw 8 18 1 2 28 Install one hex head self drilling screw on the canopy at the first hanging bracket on the burner box side as shown in the graphic The screw head will stop the hanging bracket moving during the heat up Ensure that the screw will not touch the reflector 1 x Self drilling screw 8 18 1 2 29 Tighten all U bolts on the cold side and only the U bolt closest to the U tube on the ho...

Page 25: ...er box on the firing tube flange gasket four nuts and washers 33 Install the heat exchanger on the cold tube flange gasket four nuts and washers 34 Connect the heat exchanger outlet and blower inlet with flex connector tighten the gear clamps 35 Connect heat exchanger blower power cord and temperature switch to burner box connector 36 Install the heat exchanger plastic flanged adaptor with condens...

Page 26: ...ten up S hooks closed Gas Supply and Piping Gas supply is as specified on the heater label Gas line equipped with shut off valve union and sediment trap Approved pipe joint compound used Adequate pipe size and of approved material Checked all connections and fittings for possible gas leaks Vent Pipe System Material for vent pipe and fittings approved for sustained flue gases up to 230 F 110 C Appr...

Page 27: ...haust and air intake pipes If the air pressure switch performance test results prove the air pressure switch is working properly and all other steps are followed and fault code persist replace the control No Gas Supply Check to see if manual supply valve to heater is ON Open No manifold pressure indicates valve is closed Gas pressure downstream of gas control can be measured by connecting a manome...

Page 28: ...Series THE Page 28 LT194 Feb 2017 Troubleshooting Chart ...

Page 29: ... valve 13 CS122 Heat exchanger housing 4 CE058 Transformer 14 CE277 Blower Heat exchanger 5 CE276 Blower Burner Box 15 CE279 Temperature Limit switch 6 CE003 Flame Sensor Electrode 16 CT122 Adaptor 7 CE002 Spark Electrode 17 CE278 Cable Burner to Heat Exchanger 8 UG001P Burner Cup 18 CE273 CE274 Connector Female Male 9 CH011 Sight Glass Assembly 19 CH231 Flex hose 10 CE158 Air Switch 20 CH046 Gear...

Page 30: ...r consequential damages of any kind This warranty does not cover any shipping installation or other costs incurred in the repair or replacement of the product No materials will be accepted for return without authorization This warranty will not apply if in the judgment of the Manufacturer the equipment has been improperly installed unreasonably used damaged or modified This warranty will not apply...