Superior BCT2536TEN, Installation And Operation Instructions Manual

Page 1: ...d incindie ou d explosion ou pour éviter tout dommage matériel toute blessure ou la mort Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Fol...

Page 2: ...arket non HUD manufacturedhousingprovideditsinstallationcom plies with State and Local Codes and in the absence of these codes complies with the National Fuel Gas Code ANSIZ223 1 NFPA 54 State of Massachusetts The installation must be made by a licensed plumber or gas fitter in the Com monwealth of Massachusetts WARNING Thisproductcontainsand orgenerates chemicals known to the State of California ...

Page 3: ...g a power outage 1 This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used 2 Do not place propane LP supply tank s inside any structure Locate propane LP supply tank s outdoors propane LP units only 3 If you smell gas shut off gas supply do not try to light any appliance do not touch...

Page 4: ...e and proper operation The room intended for instal lation must be of sufficient size to meet the requirements for an unconfined space as defined in the National Fuel Gas Code ANSI Z223 1 NFPA 54 Air for Combustion and Ventilation If sufficient air for combustion is not available a makeup air kit model AK4 may be required to provide outside air to this appliance Check your local codes as to specif...

Page 5: ...mination cap into a wall or siding You may paint the termination cap with 450 F 232 C heat resistant paint to coordinate with the exterior finish PACKAGING AND REMOVAL The BCT2536 series vented decorative gas fireplaces are packaged with the following items one box containing a 4 piece log set located on the burner in the firebox one bag containing the owner s manual with installation instruc tion...

Page 6: ...ll Installation 36 91 4 cm 36 1 4 92 1 cm 14 3 4 37 5 cm Figure 6 Framing Clearances for Corner Installation Figure 7 Unit Dimensions 14 3 4 37 5 cm to Nailing Flanges 7 7 8 20 cm to Center of 4 B Vent 5 7 8 15 cm to Nailing Flange 36 1 4 92 1 cm to Nailing Flange 36 1 4 92 1 cm Face Dimensions 1 1 2 3 8 cm 2 1 2 6 4 cm 6 15 2 cm 5 8 16 mm 11 1 8 28 3 cm Air Kit Location 1 1 4 3 2 cm 2 5 1 cm 38 9...

Page 7: ...ed in an unconfined space with a minimum of 50 cubic feet per 1 000 BTUs of gas output Therefore 36 models require 2 650 cu bic feet 42 models require 3 100 cubic feet If the space you wish to install the fireplace does not meet these requirements NFPA 54 details several actions that may be taken Figure 9 Clearances for Combustible Mantels Figure 8 Side Clearances for Combustible Mantels 1 1 2 3 8...

Page 8: ...or building authorities The examples shown in Figure 10 page 9 are typical of most B vent installations and code practices WARNING This gas fireplace and vent assembly must be vented directly to the outside The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance Example 1 Shows the minimum allowable system height and lateral offset for a 60 or greater...

Page 9: ...ION Continued Lowest Discharge Opening Listed Vent Cap 8 Ft Min Roof Pitch x 12 Listed Clearance 12 x Listed Gas Vent H Min Height From Roof Figure 11 B Vent Termination Roof Pitch H Min Flat to 6 12 1 0 ft 0 3 m 6 12 to 7 12 1 25 ft 0 38 m Over 7 12 to 8 12 1 5 ft 0 46 m Over 8 12 to 9 12 2 0 ft 0 61 m Over 9 12 to 10 12 2 5 ft 0 76 m Over 10 12 to 11 12 3 25 ft 0 99 m Over 11 12 to 12 12 4 0 ft ...

Page 10: ...NECTION CAUTION Disconnect the electrical power to the supply circuit before attempting to connect or service this appliance A prewired junction box receptacle with strain relief is provided on right side of cabinet for hard wiring unit to a 15 Amp 120 VAC 60 Hz grounded branch circuit If installation demands electrical supply be connected from the left the entire receptacle box can be relocated t...

Page 11: ...IRELESS REMOTE CONTROL MODEL WRC Electronic Ignition Installing and Activating the Remote Receiver 1 Open bottom louver and locate plug receptacle Plug receptacle is located either on right or left side of cabinet 2 The WRC model receiver does not require a battery Receiver can be installed by first plugging short extension cord into fireplace receptacle Then plug receiver unit into extension cord...

Page 12: ...after servicing INSTALLING OPTIONAL CONTROLS Continued Figure 17 Millivolt Ignition Wiring Diagram Figure 18 Electronic Ignition Wiring Diagram TH TP TH TP WHITE RED DO NOT CONNECT TO 120V HIGH LIMIT SWITCH N O T O L P F F O I NC Pilot Burner Incoming Main Gas Supply Thermocouple Wall Switch Remote Receiver Replace factory wiring with 105 C equivalent or higher rating External wiring use only Clas...

Page 13: ...n external regulator External regulator will reduce incoming gas pressure You must reduce incoming gas pressure to between 11 and 14 of water If you do not reduce incoming gas pressure fireplace regula tor damage could occur Install external regulator with vent pointing down as shown in Figure 19 Pointing vent down protects it from freezing rain or sleet CAUTION Use only new black iron or steel pi...

Page 14: ...for leaks after installing or servicing Correct all leaks at once WARNING Never use an open flame to check for a leak Applynoncorrosiveleakdetectionfluidtoalljoints Bubbles forming show a leak Correct all leaks at once PRESSURE TESTING GAS SUPPLY PIPING SYSTEM Test Pressures In Excess Of 1 2 PSIG 3 5 kPa 1 Disconnect fireplace and its individual equipment shutoff valve from gas supply piping syste...

Page 15: ... glass is hot Keep children and pets away from glass WARNING If fireplace has been running turn off and unplug fireplace Let cool before removing glass door or louvers Removing Louver Panels Remove top and bottom louver panels by simultaneously pulling both top end spring latches toward center of appliance until they are disengaged from locating holes see Figure 25 Repeat for bottom spring latches...

Page 16: ... log and top right log onto rear log and base log as shown in Figure 28 Figure 27 Removing Replacing Glass Door Spring Clips Glass Panel Frame Rail 1 Lift Up Panel at Lower Rail Figure 26 Removing Replacing Glass Door Locating Hole Door Pin Glass Panel Frame Rail 2 Swing Out Panel 3 Lower Panel Out 4 Break ember material into quarter sized pieces and place a single layer along the full length of e...

Page 17: ...wise to PILOT 8 Push in gas control knob all the way and hold Immediately light the pilot by repeatedly pressing the piezo ignitor until a flame appears Continue to hold for about one 1 minute after the pilot is lit Release gas control knob and it will pop up Pilot should remain lit If it goes out repeat steps 5 through 8 If gas control knob does not pop up when released stop and immediately call ...

Page 18: ...after several attempts follow instruc tions in To Turn Off Gas To Appliance and call your service technician or gas supplier Figure 32 Pilot Pilot Burner Ignitor Sensor Rod Figure 31 Turning Equipment Shutoff Valve to the OFF Position NOTICE During initial operation of a new fireplace the burning of residues from the manufacturing process of the firebox and logs will produce a paper burning smell ...

Page 19: ...ch in the REMOTE or ON position when pilot is not lit This will drain battery Figure 33 Setting the Selector Switch Gas Control Knob and Variable Control Knob for Remote Operation O F F P I L O T L O I H ON OFF REMOTE ON OFF O N Blower Control Knob Optional Accessory Variable Control Knob Selector Switch in Remote Position Gas Control Knob in ON Position OPTIONAL GWMS2 ON OFF WALL MOUNTED SWITCH W...

Page 20: ... Figure 37 Adjusting Air Setting AIR ADJUSTMENT SETTING The main burner air shutter opening is factory set to the following Natural Gas 1 8 Propane LP Gas 3 4 Air shutter may require adjustment depending on altitude venting condition burner operation and general flame appearance If flames are lifting or sooting shutter may require opening If flames are too blue or improperly lighting shutter may r...

Page 21: ...s If glass has been broken carefully remove glass door see Remov ing Replacing Glass Door page 15 Vacuum all glass pieces with a shop vac CAUTION Do not vacuum if pieces are hot Use only the tempered glass door replacement intended for this fireplace see Replacement Parts page 30 for detail on ordering No substitutions may be made See Removing Replacing Glass Door page 15 for instructions for repl...

Page 22: ...following A Low gas pressure B Dirty or partially clogged pilot 5 Thermocouple connection loose at control valve 6 Thermocouple damaged 7 Control valve damaged OBSERVED PROBLEM ManualIgnitionSystemOnlyWhenignitorbutton is pressed there is no spark at ODS pilot Manual Ignition System Only When ignitor but ton is pressed there is spark at ODS pilot but no ignition Manual Ignition System Only Pilot l...

Page 23: ...uring combustion REMEDY 1 Clean burner see Cleaning and Maintenance page 21 or replace burner orifice 2 Contact local propane LP or natural gas com pany 3 Reconnect leads 4 Replace thermopile 5 Have the vent system inspected including the termination cap Remove any restriction or obstruction 1 Contact local propane LP or natural gas com pany 2 Clean burner see Cleaning and Maintenance page 21 or r...

Page 24: ...rge all air out of lines If after repeated attempts appliance does not light call for qualified service and repair 3 Remove debris and dirt and inspect and clean any other possible obstructions 4 Contact your gas supplier to check pressure 5 Have a qualified technician replace pilot line 6 Replace control valve Refer to Replacement Parts page 30 7 Check that main power is on and that wire connecti...

Page 25: ...ce gas control valve 1 Properly locate logs see Installing Logs and Glowing Embers page 16 2 Clean out air holes at burner inlets Periodi cally repeat as needed 3 Remove blockage or replace burner 4 Have the vent system inspected including the termination cap Remove any restrictions or blockage 5 Clear excess embers from around rear main ports Use a minimum one layer of smaller ember pieces to ach...

Page 26: ...EPLACE ASSEMBLY FOR MODELS BCT2536TMN BCT2536TMP BCT2536TEN AND BCT253T6EP 12 14 1 2 1 1 1 4 1 3 20 8 11 10 5 6 7 18 9 13 26 27 17 21 22 25 26 3 24 4 16 23 2 15 26 19 CATALOG NO MODEL F0847 BCT2536TMN F0848 BCT2536TMP F0849 BCT2536TEN F0850 BCT2536TEP ...

Page 27: ... 1 10 117451 01 Fireplace Top 1 11 117452 01 Fireplace Top Insulation 1 12 117445 01 Louver Assembly 2 13 117458 01 Hanger Bracket 1 14 117446 01 Glass Door Assembly 1 15 Face Assembly 1 16 Firebox Assembly see pages 32 and 33 for details 1 17 110973 01 Cover Junction Box 2 18 106543 01 High Limit Switch 1 19 26782 Screen Assembly 2 20 26290 Firebox Leg 2 21 24460 Gas Conduit Assembly 2 22 21171 G...

Page 28: ...N BCT2536TMP BCT2536TEN AND BCT2536TEP HI GH VO LT AG E 3 4 5 6 7 8 9 1 21 20 24 28 25 26 29 27 30 31 22 15 23 2 Piezo Ignition Models Only Electric Ignition Models Only 19 18 12 13 14 15 16 17 10 11 CATALOG NO MODEL F0847 BCT2536TMN F0848 BCT2536TMP F0849 BCT2536TEN F0850 BCT2536TEP ...

Page 29: ...ting Brass Elbow 3 8 MPT x 3 8 Comp Tube 1 11 26808 Valve Bracket 1 12 24389 Tube 3 8 Dia x 11 Aluminum 1 13 14396 Fitting Brass Straight 3 8 MPT x 3 8 Comp Tube 1 14 14512 Gas Control Valve Millivolt Natural Gas 1 14513 Gas Control Valve Millivolt Propane LP Gas 1 14569 Gas Control Valve Electric Natural Gas 1 14570 Gas Control Valve Electric Propane LP Gas 1 15 11105 Screw 10 x 1 2 HWH LGM Zinc ...

Page 30: ...rs of this product If they can t supply original replacement part s call IHP at 1 800 655 2008 for referral information A list of authorized dealers can be found by visiting IHP US com When calling IHP have ready model number of your fireplace the replacement ACCESSORIES RECEIVER AND HAND HELD ON OFF REMOTE CONTROL MRC Allows the fireplace to be turned on and off conveniently with dual safety lock...

Page 31: ... to burn either natural or propane gas only Burning conventional fuels such as wood coal or any other solid fuel will cause damage to the Product will produce excessive temperatures and could result in a fire hazard c damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product d damages repairs or inefficiency resulting from fau...

Page 32: ...n Printed in U S A 2013 IHP LLC P N 126741 01 Rev C 10 2014 1508 Elm Hill Pike Suite 108 Nashville TN 37210 1 800 655 2008 IHP US com KEEP THIS WARRANTY Model located on product or identification tag _____________________________________ Serial No located on product or identification tag __________________________________ Date Purchased ________________________________ Keep receipt for warranty ve...