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power and overheating. See the Extension 
Cord Chart for the correct size depending on 
the cord length and nameplate ampere rating. 
If in doubt, use the next heavier gauge. The 
smaller the gauge number, the heavier the 
cord. 
14. DON’T OVERREACH. Loss of balance can 
make you fall into a working machine, causing 
injury. 
15. NEVER STAND ON THE MACHINE. Injury 
could occur if the tool tips. 
16. NEVER LEAVE THE MACHINE RUNNING 
UNATTENDED. 
TURN THE POWER OFF. Don’t leave the 
machine until it comes to a complete stop. A 
child or visitor could be injured. 
17. TURN    THE   MACHINE   “OFF”,   AND    
DISCONNECT THE MACHINE FROM THE 
POWER SOURCE before installing or   
removing   accessories,   changing cutters, 
adjusting or changing set-ups.  When making 
repairs, be sure to lock the start switch in the 
“OFF” position. An accidental start-up can 
cause injury. 
18. MAKE     YOUR     WORKSHOP     
CHILDPROOF     WITH PADLOCKS, MASTER 
SWITCHES, OR BY REMOVING STARTER KEYS. 
The accidental start-up of a machine by a child 
or visitor could cause injury. 
19. STAY ALERT, WATCH WHAT YOU ARE 
DOING, AND USE COMMON SENSE.  DO NOT 
USE THE MACHINE WHEN YOU ARE TIRED OR  
UNDER THE INFLUENCE OF DRUGS, ALCOHOL, 
OR MEDICATION. A moment of inattention 
while operating power tools may result in 
injury. 
20. 

USE OF THIS TOOL CAN 

GENERATE AND DISBURSE DUST OR OTHER 

AIRBORNE PARTICLES, INCLUDING WOOD 
DUST, CRYSTALLINE SILICA DUST AND 
ASBESTOS DUST.  Direct   particles away   from 
face and body. Always operate tool in well 
ventilated area and provide for proper dust 
removal. Exposure to  the  dust  may  cause  
serious and  permanent respiratory or  other  
injury, including silicosis (a serious lung  
disease),  cancer,  and  death.  Avoid breathing 
the dust, and avoid prolonged contact with 
dust. Allowing dust to get into your mouth or 
eyes, or lay on your skin may promote 
absorption of harmful material. Always use 
properly fitting NIOSH/OSHA approved 
respiratory   protection appropriate for the 
dust exposure, and wash exposed areas with 
soap and water. 

Summary of Contents for 821200

Page 1: ...Owner s Manual 1 1 2 HP Dust Collector Model 821200 ...

Page 2: ...wers and you can also refer to our website or customer service for any updates or further details SuperMax Team Write your model and machine number in this manual for any questions or ordering information CONTACT INFORMATION FOR SUPERMAX SuperMax Tools 1275 Corporate Center Drive St Paul MN 55121 Phone 651 454 3401 Toll Free 888 454 3401 Fax 651 454 3465 sales supermaxtools com www supermaxtools c...

Page 3: ...he safe and proper operation of this tool is available from the following sources Power Tool Institute 1300 Sumner Ave Cleveland OH 44115 2851 or online at www powertoolinstitute com National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 43rd St 4 floor New York NY 10036 www ansi org ANSI 01 1 Safety Requirements for Woodworking Machines U...

Page 4: ...chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber CCA Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that...

Page 5: ...for alignment of moving parts binding of moving parts breakage of parts and any other conditions that may affect its operation A guard or any other part that is damaged should be properly repaired or replaced with SuperMax Tools or factory authorized replacement parts Damaged parts can cause further damage to the machine and or injury 7 KEEP THE WORK AREA CLEAN Cluttered areas and benches invite a...

Page 6: ... SWITCHES OR BY REMOVING STARTER KEYS The accidental start up of a machine by a child or visitor could cause injury 19 STAY ALERT WATCH WHAT YOU ARE DOING AND USE COMMON SENSE DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS ALCOHOL OR MEDICATION A moment of inattention while operating power tools may result in injury 20 USE OF THIS TOOL CAN GENERATE AND DISBURSE DUST OR O...

Page 7: ...O THE WORK SURFACE WHEN IT IS USED IN A PORTABLE APPLICATION to eliminate potential injury and or damage from falling 6 ENSURE THAT THE INTAKE AND EXHAUST AREAS ARE CLEAR PRIOR TO STARTING THE UNIT Clogged intakes or exhausts can cause an explosion and or fire 7 DO NOT USE THE DUST COLLECTOR to pick up flammable liquids such as gasoline Do not use the dust collector near flammable or combustible l...

Page 8: ...ds 15 TURN THE UNIT OFF AND DISCONNECT THE UNIT from the power source before installing or removing accessories before adjusting or changing set ups or when making repairs An accidental start up can cause serious injury 16 TURN THE UNIT OFF disconnect the unit from the power source and clean the table work area before leaving the area SAVE THESE INSTRUCTIONS Refer to them often and use them to ins...

Page 9: ...ing conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in risk of electric shock The conduct...

Page 10: ...ver it can be converted for 240 volt operation A qualified electrician should do the conversion or the machine can be taken to an Authorized Service Center When completed the machine must conform to the National Electric Code and all local codes and ordinances The machine is converted by re wiring the motor for 240 volts installing a 240 volt plug on the power supply cord and replacing the switch ...

Page 11: ...240 240 240 240 up to 50 50 100 100 200 200 300 18 AWG 16 AWG 14 AWG 12 AWG 10 12 10 12 10 12 10 12 240 240 240 240 up to 50 50 100 100 200 200 300 16 AWG 16 AWG 14 AWG 12 AWG 12 16 12 16 12 16 240 240 240 up to 50 50 100 14 AWG 12 AWG GREATER THAN 100 FEET NOT RECOMMENDED FOREWORD The Dust Collector will connect to woodworking machines that accept a 4 diameter hose The model comes with one 1 micr...

Page 12: ...otor and blower assembly 2 The stand 3 4 x 6 hose 4 Bag retainer snap ring 5 Bag retainer clamp 6 1 micron upper filter bag w built in snap ring 7 6mL plastic lower bag 3 11 Hose clamp 2 12 Knob 4 13 Lock Washer 4 14 Small flat washers 4 15 Casters 4 16 Small screws 4 17 Hex fastening nut 1 3 4 5 6 7 8 Dust intake port double port 9 Legs 2 10 Bag hanging rod 11 Dust port covers 2 12 Bracket bag ha...

Page 13: ... a soft cloth moistened with mineral spirits paint thinner or denatured alcohol Do not use highly volatile solvents such as gasoline naphtha acetone or lacquer thinner for cleaning your machine After cleaning cover the unpainted surfaces with a good quality household floor paste wax For your own safety do not connect the machine to the power source until the machine is completely assembled and you...

Page 14: ... both legs NOTE ALTERNATE SETUP NEXT STEP FIG 5 ALTERNATE SETUP Low Machine Ports ex table saws You can assemble this unit with the motor A Fig 3 facing downward by following the steps in ATTACHING LEGS TO MOTOR BLOWER ASSEMBLY The difference in constructing the unit is to place the motor blower assembly on a flat surface stabilizing and balancing it with the motor A facing down before attaching t...

Page 15: ... the unit over so that the casters are on the ground Because of the weight of the unit use more than one person to lift the motor blower assembly into the upright position ATTACHING THE DUST COLLECTION BAG Disconnect the machine from the power source USING THE METAL SNAP RING Attach the plastic bag to the inside of the dust collector using the included snap ring A Fig 7 1 Place the snap ring A aro...

Page 16: ... Fig 10 7 Compress snap ring of the bottom of the filter bag and fit inside the lip A snug as shown in fig 11 ATTACHING THE HOSE TO THE INTAKE PORT Disconnect the machine from the power source 1 Place the open end A of the intake cap rings on the ends of each dust intake port before attaching the hose 2 Loosely attach the hose clamp B Fig 12 around one end of the flexible hose Attach the hose to t...

Page 17: ... position Make sure that the switch is in the OFF position before plugging in the power cord In the event of a power failure move the switch to the OFF position An accidental start up can cause injury LOCKING THE SWITCH IN THE OFF POSITION IMPORTANT When the tool is not in use the switch should be locked in the OFF position to prevent unauthorized use To lock the machine grasp the switch toggle A ...

Page 18: ...ental start up can cause injury KEEP MACHINE CLEAN Periodically blow out all air passages with dry compressed air All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material Wear certified safety equipment for eye hearing and respiratory protection while using compressed air FAILURE TO START Shou...

Page 19: ...uct prepaid to a factory service center or authorized service station with proof of purchase of the product within three 3 years and provides with reasonable opportunity to verify the alleged defect by inspection For all refurbished product the warranty period is 180 days We will not be responsible for any asserted defect which has resulted from normal wear misuse abuse or repair or alteration mad...

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