Superwinch 8569 Owner'S Manual & Fitting Instructions Download | Manualshive

Page: 13 / 13

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This Manual’s Part No. is:

9332

Issue No.

4

Superwinch Ltd.

,

Abbey Rise, Whitchurch Road, Tavistock, Devon.

Great Britain.

PL19 9DR

Tel: +44 (0)1822 614101

Fax: +44 (0)1822 615204

britsupport@superwinch.net

Superwinch Inc.

,

Winch Drive, Putnam, Connecticut 06260

U.S.A.

Tel: (860) 928 7787

Fax: (860) 928 1143

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Summary of Contents for 8569

Page 1: ...Owner s Manual Fitting Instructions Kit Nos 8569 8588 8589 HYDRAULICALLY POWERED H9W WINCH ...

Page 2: ... EXTENDING THE LIFE OF YOUR WINCH 07 FREESPOOL USE REMOTE CONTROL OPERATION MAINTENANCE 08 RUNNING IN MAINTENANCE AND REPAIRS LUBRICATION TROUBLESHOOTING 09 OPERATION MISCELLANEOUS 10 ACCESSORIES Superwinch Ltd Abbey Rise Whitchurch Road Tavistock Devon Great Britain PL19 9DR Tel 44 0 1822 614101 Fax 44 0 1822 615204 britsupport superwinch net Superwinch Inc Winch Drive Putnam Connecticut 06260 U ...

Page 3: ...ttention to procedures which must be followed to avoid damage to components NOTE This calls attention to methods which make a job easier or gives helpful information USAGE OF WINCH This winch is designed for use in applications such as Pulling Hauling Lifting Vehicle Recovery ONLY and other associated uses POISONOUS SUBSTANCES Many liquids and other substances used should under no circumstances be...

Page 4: ...ne Relief Valve Set at winch operating pressure Pump With a max oil supply of 60 l min 16 U S gal min at top motor rpm The pump must be capable of delivering a pressure of 130 bar 1890 lb in2 Reservoir Must be fitted with an oil filler device comprising strainer and air filter and a dip stick The capacity of the tank should be at least 60 litres 16 U S gal Note Don t fill the tank to the top since...

Page 5: ...length increases and or bore size decreases Pressure and return lines in excess of 3 5 meters 11 5 should be compensated with an increase in nominal bore size As a general rule Bigger Nominal Bore Hose Better Winch Performance In all installation work on a hydraulic system cleanliness and accuracy are essential so that the hydraulic system functions properly Fig 2 03 HYDRAULIC SYSTEM INSTALLATION ...

Page 6: ...tly stiff to prevent flexing A minimum of 6 4mm 0 25 thick steel plate should be used Remember that the winch is only as strong as it s mounting 5 All four mounting holes marks A must be used 6 Use the spacers provided 7 Althought the winch may be mounted in either the overwound or underwound positions underwound is recommended 8 Mounting bolts must be 8 8 grade High Tensile Steel 04 WINCH INSTALL...

Page 7: ...n Fig 4 Connect the remote control If the lever does not slide easily into engagement it may be necessary to momentarily operate the control switch then release to the off position 5 Carefully run the winch in the Winch In direction Keeping tension on the cable spool 5 or 6 wraps of cable neatly onto the drum 6 Apply moderate tension approx 1500 kg to the rope This may be achieved by anchoring the...

Page 8: ...he internal parts will be hotter than the case To check the motor temperature stop winching and carefully touch the motor case if the motor is uncomfortably warm allow the motor to cool before continuing keep the engine running to recharge the battery during this break 3 Use a pulley block and shackle for heavy loads To maximise winch and wire rope life use a pulley block and shackle to double lin...

Page 9: ...ool feature of the winch should be used To Engage Turn the Freespool Handle to the Engaged position Pull the rope out wearing a pair of gloves until the Freespool pin engages resistance is felt To Disengage Turn the Freespool Handle to the Disengaged position DISENGAGED FREESPOOL ENGAGED WINCH Fig 7 07 WINCH OPERATION 07 1 ...

Page 10: ...cal connections Wormbox Gearbox The winch is delivered from the factory filled with the correct type and quantity of oil Change the oil in the gearbox at least once a year The oil specification recommended is BP MULTIGEAR FE 85 140 or equivalent using approximately 3 4 litre 0 2 U S gal LUBRICATION The spur and worm gearboxes are self contained and individually lubricated The spur gearbox is facto...

Page 11: ...ons page for line pull rating load Winch runs too slow Motor worn out Replace motor Cable drum will not Damaged freespool mechanism See your Superwinch Distributor freespool Oil leakage around drum Damaged drum seals Replace drum seals flange Oil leakage around motor Seals gaskets damaged Replace all seals gaskets or wormbox Excessive noise Low oil level Check oil level add oil if necessary Motor ...

Page 12: ...h your winch include Pulley Block with 4000 kg capacity Tow Hooks Part No 256009 Part No 1510 Winch Accessory Kit Cable Tensioner Part No 0505 Part No 5605 Not 8569 Roller Fairlead Heavy Duty Nylon Sling 3 x 8 with 30 000 lbs rating Part No 8584 Not 8569 Part No 2531 10 ACCESSORIES 10 1 ...

Page 13: ... Superwinch Ltd Abbey Rise Whitchurch Road Tavistock Devon Great Britain PL19 9DR Tel 44 0 1822 614101 Fax 44 0 1822 615204 britsupport superwinch net Superwinch Inc Winch Drive Putnam Connecticut 06260 U S A Tel 860 928 7787 Fax 860 928 1143 ...

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