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5

P E R F O R M A N C E

Your winch is a very powerful
machine. Treat it with respect, use it
with caution and always follow these
safety guidelines.

The responsibility

for safeinstalla-

tion and operation of the winch and
prevention of personal injury and
property damage ultimately rests
with you, the operator. There is 
no substitute for the use of good
judgement and caution in operating 
a winch.

The wire rope

may break before

the winch stalls. For heavy loads, use
a pulley block to reduce the load on
the wire rope.

1. Do not maintain power to the

winch if the motor stalls. Overloads
can damage the winch and/or the
wire rope and create unsafe oper-
ating conditions. FOR LOADS OVER
2/3 RATED CAPACITY, WE
RECOMMEND THE USE OF A 
PULLEY BLOCK TO DOUBLE LINE
THE WIRE ROPE (Figure 1). This
reduces the load on the winch and
the strain on the wire rope by
approximately 50%. If attaching
back to vehicle, attach to the frame
or other load bearing part.

The

vehicle engine should be run-
ning during winch operation to
minimize battery drain and
maximize winch power and
speed. 

If considerable winching is

performed with the engine off, the
battery may be too weak to restart
the engine.

2. AFTER READING AND

UNDERSTANDING THIS
MANUAL, LEARN TO USE
YOUR WINCH. After installing the
winch, practice using it so you will
be familiar with it when the need
arises. 

3. DO NOT “move” your vehicle to

assist the winch in pulling a load.
The combination of the winch and
vehicle pulling together could
overload the wire rope and the
winch itself.

4. KEEP WINCHING AREA CLEAR. Do

not allow people to remain in the
area during winching operations.
ALWAYS STAND CLEAR OF WIRE
ROPE/HOOK AND WINCH. IN THE
UNLIKELY EVENT OF ANY COMPO-
NENT FAILURE IT‘S BEST TO BE OUT
OF HARM‘S WAY.

5. INSPECT WIRE ROPE AND EQUIP-

MENT FREQUENTLY. 

A FRAYED

WIRE ROPE WITH BROKEN
STRANDS SHOULD BE REPLACED
IMMEDIATELY.

Always replace

wire rope with the manufacturer‘s
identical replacement part (see
Replacement Parts List). Periodically
check the winch installation to
ensure that all bolts are tight.

6. USE HEAVY LEATHER GLOVES when

handling wire rope. DO NOT LET
WIRE ROPE SLIDE THROUGH YOUR
HANDS EVEN WHEN WEARING
GLOVES.

WARNING

!

WARNING

!

G E N E R A L   S A F E T Y

I N F O R M A T I O N

1

6,000

2722

2

5,465

2477

3

5,000

2268

4

4,670

2118

I N T E R M I T T E N T   D U T Y

S P E C I F I C A T I O N S

4

Figure 1

Single Line

Double Line

0

0

48

14.6

60

24

44.0

13.4

55

30

2,000

907

23

7.0

170

102

15.0

4.6

110

65

4,000

1814

13

4.0

320

210

11.0

3.4

200

100

6,000

2722

10

3.1

400

264

9.0

2.7

230

130

8,000

3629

NA

NA

NA

NA

7.5

2.3

260

170

9,000 4082

NA

NA

NA

NA

6.4

2.0

350

210

An electric winch is like any othe motor
driven power tool such as an electric drill
or saw. The electric motor should not be
allowed to become excessively hot.
Normal,precautions will extend the life 
of your motor. Keep the duration of pulls
as short as possible. 

If the end of the

motor becomes uncomfortably hot 
to touch

, stop winching and allow the

motor to cool down.

If the winch
motor stalls, 

do not continue to apply power 
to the winch.

Brake housing
will get hot

during extended power out operation.

WARNING

!

CAUTION

!

EP/EPi 6.0

Wire Rope

Max. Pulling Capacity

Layer

lbs.                     kg

1

9,000

4082

2

8,190

3715

3

7,500

3402

4

7,010

3180

5

6,570

2980

EP/EPi 9.0

Wire Rope

Max. Pulling Capacity

Layer

lbs.                     kg

Line Speed and Amp Draw

EP/EPi 6.0 

EP/EPi 9.0

Load

Line Speed* 

AMP Draw 

Line Speed* 

Amp Draw

Lbs.         kg        FPM    MPM      12V     24V         FPM    MPM      12V     24V

EP/EPi 6.0

EP/EPi 9.0

Working Load*

6000 lbs. (2722 kg)

9000 lbs. (4082 kg)

Wire Rope

EP 6.0/9.0

100' x 21/64" (8.3mm x 30m)

EPi 6.0/9.0

125' x 21/64" (8.3mm x 37.5m)

Motor Type

Series Wound

Series Wound

Motor Output 12V

3.6 HP (2.7 kW)

4.6 HP (3.4 kW)

Motor Output 24V

2.0 HP (1.5 kW)

2.6 HP (1.9 kW)

Clutch

Sliding Ring Gear

Sliding Ring Gear

Brake

Auto. Load-holding

Auto. Load-holding

Gear Ratio

156:1

156:1

* Based on first layer performance

Summary of Contents for EP/EPi6.0

Page 1: ...E CABLE M TALLIQUE EST VENDU TEL QUEL SANS AUTRE GARANTIE IMPLICITE CERTAINS TATS AM RICAINS NE PERMETTENT PAS DE LIMITER LA DUR E DES GARANTIES IMPLICITES IL EST DONC POSSIBLE QUE LA LIMITATION CI DE...

Page 2: ...your winch is a requirement for proper operation Please Note Winch is designed primarily for intermittent applications This winch is designed for pulling and hauling and is not designed to be used in...

Page 3: ...OULD BE REPLACED IMMEDIATELY Always replace wire rope with the manufacturer s identical replacement part see Replacement Parts List Periodically check the winch installation to ensure that all bolts a...

Page 4: ...cks straps etc should be sized to the winching task and should be periodically inspected for damage that could reduce their strength 17 NEVER RELEASE FREESPOOL CLUTCH WHEN THERE IS A LOAD ON THE WINCH...

Page 5: ...ver battery while making connections 3 Route the long red and black color coded wires to the battery To ensure against insulation abrasion and or cutting apply several layers of electrical tape where...

Page 6: ...e the gearbox housing may become hot PULLING OUT THE WIRE ROPE The wire rope has been installed on your winch under minimal load at the factory The wire rope must be respooled onto the drum under load...

Page 7: ...90 14501 29 Hex Bolt 6 per kit 30 Hex Bolt 3 per kit 31 Hex Bolt 32 Hex Bolt 33 Hex Bolt 26 Bearing 90 20513 1 36 C Ring 2 included 90 14502 1 37 Anit leak Seal 2 included 90 20505 1 40 Wire Rope 21 6...

Page 8: ...ne Brake Disc 24 Spiral Spring 25 Brake Cover 27 Bearing 35 C Ring Hardware Kit 90 14501 29 Hex Bolt 30 Hex Bolt 31 Hex Bolt 32 Hex Bolt 33 Hex Bolt 26 Bearing 90 20513 1 36 C Ring 2 included 90 14502...

Page 9: ...ool St Sydney Nova Scotia B1S 3G1 902 567 1697 sbidart thearm ca U N I T E D K I N G D O M Superwinch LTD Abbey Rise Whitchurch road Tavistock Devon PL19 9DR 44 0 1822 614101 W O R L D W I D E Contact...

Page 10: ...extend from the provable date of purchase for one 1 year The wire rope is sold as is without any implied warranties Some states within the U S A do not allow limitations on how long an implied warran...

Page 11: ...ario 1 Gancho de horquilla no se aplica para la versi n CE Esta caja contiene los siguientes art culos Por favor desemp quelos cuidadosamente Lea las instrucciones antes de comenzar D E S E M PA C A D...

Page 12: ...eraci n cuando surja la necesidad de usarlo 3 NO mueva su veh culo para ayudar al cabrestante a tirar de la carga La combinaci n del cabrestante y el veh culo tirando a la vez puede sobrecargar el cab...

Page 13: ...area de tiro y debe inspeccionar peri dicamente que no tengan da os que puedan reducir su resistencia 17 NUNCA SUELTE EL EMBRAGUE DE CARRETE LIBRE CUANDO HAYA UNA CARGA EN EL CABRESTANTE 18 GUARDE EL...

Page 14: ...tizar una operaci n segura C MO SACAR EL CABLE DE ALAMBRE El cable de alambre ha sido instalado en su cabrestante en la f brica bajo carga m nima El cable de alambre debe ser enrollado al tambor bajo...

Page 15: ...cante de engranajes de alto rendimiento REEMPLAZO DEL CABLE DE ALAMBRE Nunca sustituya por un cable de alambre m s pesado o m s liviano Nunca use cable hecho de ning n otro material que no sea alambre...

Page 16: ...ego 30 Tornillo de Cabeza Hexagonal 3 por juego 31 Tornillo de Cabeza Hexagonal 32 Tornillo de Cabeza Hexagonal 33 Tornillo de Cabeza Hexagonal 26 Rodamiento 90 20513 1 36 Anillo en C 90 14502 1 37 Se...

Page 17: ...beza Hexagonal 30 Tornillo de Cabeza Hexagonal 31 Tornillo de Cabeza Hexagonal 32 Tornillo de Cabeza Hexagonal 33 Tornillo de Cabeza Hexagonal 26 Rodamiento 90 20513 1 36 Anillo en C 90 14502 1 37 Sel...

Page 18: ...unciona solamente en una direcci n El cabrestante no se apaga El motor funciona extremadamento caliente El motor funciona pero el tambor no gira El cabrestante gira al rev s El cabrestante no sostiene...

Page 19: ...E UN 1 A O EL CABLE SE VENDE EN SU ESTADO ACTUAL SIN GARANT A IMPL CITA ALGUNA ALGUNOS ESTADOS DE LOS E U A NO PERMITEN LIMITACIONES EN LO REFERENTE A CU NTO DURA UNA GARANT A IMPL CITA DE MODO QUE LA...

Page 20: ...it e entra nera la mort ou des blessures graves Indique une situation potentiellement dangereuse qui si elle n est pas vit e entra nera la mort ou des blessures graves Indique une situation potentiell...

Page 21: ...ue du fabriquant voir la Liste de pi ces de rechange V rifiez p ri odiquement l installation du treuil pour vous assurer que tous les boulons sont bien serr s 6 PORTEZ DES GANTS EN CUIR PAIS lorsque v...

Page 22: ...orce 17 NE D SEMBRAYEZ JAMAIS L EM BRAYAGE DE BOBINAGE LIBRE LORSQUE LE TREUIL EST SOUS CHARGE 18 RANGEZ L ASSEMBLAGE DE LA COMMANDE DISTANCE SUS PENDUE DANS UN ENDROIT S R lorsqu il n est pas utilis...

Page 23: ...t clavet e et ne peut rentrer dans la prise que d une seule mani re Le commutateur revient en position Off lorsqu il est rel ch Pour changer de direction d placez le commutateur bascule dans l autre d...

Page 24: ...sur les branchements lectriques Les r parations ne devraient tre effectu es que par les Centres de r paration Superwinch autoris s N essayez pas de d monter la bo te de vitesses Le d montage annulera...

Page 25: ...visserie 90 14501 29 Boulon hexagonal 6 par kit 30 Boulon hexagonal 3 par kit 31 Boulon hexagonal 32 Boulon hexagonal 33 Boulon hexagonal 26 Palier 90 20513 1 36 Anneau C 90 14502 1 37 Joint herm tiqu...

Page 26: ...visserie 90 14501 29 Boulon hexagonal 30 Boulon hexagonal 31 Boulon hexagonal 32 Boulon hexagonal 33 Boulon hexagonal 26 Palier 90 20513 1 36 Anneau C 90 14502 1 37 Joint herm tique 2 inclus 90 20505...

Page 27: ...ue dans un seul sens Treuil ne s teint pas Moteur tourne extr mement chaud Moteur marche mais avec insuff isamment de puissance ou de vitesse de c ble Moteur marche mais tambour ne tourne pas Treuil f...

Page 28: ...54 55 N O T E S N O T E S...

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